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Operator’s Manual

Maxi-Power



Towable Generator

Model MP25 T4F

Содержание Maxi-Power MP25 T4F

Страница 1: ...N o t f o r R e p r o d u c t i o n Copyright 2019 Allmand Bros Inc Holdrege NE USA All rights reserved 116979 Revision A Operator s Manual Maxi Power Towable Generator Model MP25 T4F en...

Страница 2: ...ns thoroughly before attempting to start or operate this equipment Save these original instructions for future reference Where to Find Us If you have any questions about the machine contact your autho...

Страница 3: ...n 3 Table of Contents Operator Safety 4 1 Features and Controls 10 2 Transporting and Set Up 11 3 Operation 14 4 Troubleshooting 35 5 Maintenance 39 6 Storage 55 7 Specifications 56 Operation Log 64 A...

Страница 4: ...if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert agai...

Страница 5: ...nformation for you A plate stamped with the model and serial number is attached to back side of the machine A040491 Each illustrated figure Fig has a number for instance A040491 at the right bottom Th...

Страница 6: ...ed to the machine Keep them clean at all times If they are damaged or missing immediately place an order with your nearest dealer for replacement Part numbers are indicated on the lower right corner o...

Страница 7: ...i o n 7 Safety S 4 The locations of the safety warning labels are as follows A180860 12 13 1 2 11 3 10 9 8 7 6 5 3 4 Radiator casing Battery O N A B C C D E F H I J K L M G N Q O P Trailer Labels Unit...

Страница 8: ...plate which is displayed in the manual or on the machine carefully understand its content and follow the indications thereof Do not modify the machine without prior approval The safety may be compromi...

Страница 9: ...mulated inside control panel could cause malfunction or difficulties with the instruments Clean them using compressed air A100285 Waste liquid from the machine contains harmful material Do not dischar...

Страница 10: ...gine oil G Engine Oil Filter Filtering engine oil in the system H Air Filter Filtering dust from intake air I Engine Oil Level Gauge Checking the engine oil level J Reserve Tank Checking and replenish...

Страница 11: ...r death Proper tire air pressure Tire lug nuts are not loose Tires are not worn or damaged Ensure that the end of the drawbar is securely connected to the coupler of the towing vehicle Ensure there is...

Страница 12: ...F G Below is a simplified three phase three wire formula to seek voltage drop or cross sectional area of the cable from cable length and working current Select such a cable length and thickness so tha...

Страница 13: ...et as shown A When operating the unit using installed fuel tank run the machine with the fuel line piping and selector valves with the factory arranged settings 2 When using a separate storage tank B...

Страница 14: ...e p r o d u c t i o n 14 ALLMAND COM 3 Operation 3 Operation 3 1 3 1 Control Panel A180787E 1 Panel Light 2 Control Panel 3 Circuit Breaker 4 Panel Light Switch 5 Voltage Adjuster 6 Control Power Swit...

Страница 15: ...2 Parameters within an item can be viewed by pressing and button 3 Monitor will return to main screen if no commands are entered for 3 minutes Status Engine Generator Alarms ECU Current DTCs About Se...

Страница 16: ...the load on off directly by the circuit breaker of the generator It could cause damage to the circuit breaker Connect the connecting cable to the load so that the output terminals should not touch eac...

Страница 17: ...tor Switch Single phase 240 120V A040161 2 A040159 1 A040160 1 A040141 During operation do not operate the voltage selector switch Voltage selection during operation may cause abnormal voltage on the...

Страница 18: ...e available only when the voltage selector switch is turned to 240 120V on the control panel Procedure 1 Turn the voltage selector switch to 240 120V on the control panel when the generator unit stops...

Страница 19: ...at the 120V 20A GFCI receptacles compared to the value of the simultaneous current consumption from the main terminals Allowable load capacity of GFCI at single phase Single Phase 240 120V GFCI Recept...

Страница 20: ...ngine as well as wear of the moving parts Choose appropriate oil based upon the table below according to the outside air temperature Ambient temperature range and oil viscosity SAE A180818E Do not mix...

Страница 21: ...s mixing ratio between 60 If LLC antifreeze exceeds more than 60 it may decrease its antifreezing effect Mixing ratio of LLC antifreeze reference Outside temperature F 5 4 13 22 31 40 49 Outside tempe...

Страница 22: ...you check oil level after you have started operation wait more than 10 minutes after stopping the engine before checking the oil level Procedures 1 Pull out the engine oil level gauge A and wipe it wi...

Страница 23: ...ressure has been released turn it off while pushing in until the second stage lock is released If this procedure is neglected its inner pressure can blow off the radiator cap and steam jetting out of...

Страница 24: ...remely flammable and dangerous Be careful of fire because the fuel is very likely to catch fire Refuel only after stopping the engine and never leave open fuel can near the machine Do not spill It cou...

Страница 25: ...eck there are no cracks or wear or other damage to the belt 2 Belt tension is adjusted by loosening the alternator mounting bolts and nuts While pressing the center of the belt slightly adjust belt te...

Страница 26: ...il Fence Drain Oil fence drain port is located at the front of the machine A180562 Remove drain plug A from the oil fence drain to drain the condensate Check that all condensate is drained and then re...

Страница 27: ...C 4 Push the start button D to run the engine Preheating is started automatically in cold weather After the glow lamp E is off the engine starts 5 Once engine has started let it warm up approximately...

Страница 28: ...s Warming up after starting up is necessary for smooth operation of the engine Do not operate the engine at full load immediately after it starts up This will shorten the equipment life During the war...

Страница 29: ...is switched off the engine starts 5 Setting remote control terminals A1 A2 to OFF stops the engine A180560 A180108 PK0028 Inspection and maintenance prohibited during automatic operation Never put you...

Страница 30: ...0108 3 Starting Action If the engine will not start after cranking for 10 seconds stop it for 8 seconds before trying again If the engine will not start even after cranking is repeated three times the...

Страница 31: ...reen A180097E A180110E Be sure to frequently check meters and indicators for proper operation or any machine water oil fuel leaks etc The above table gives standard values They may vary slightly depen...

Страница 32: ...uce the load When using 1 phase load check the current of each phase and try to keep the load of each phase constantly average If you continue to operate the generator while ignoring or neglecting the...

Страница 33: ...ilter element C and loosen the priming pump E push the priming pump back and forth until fuel comes out more than 20 times 5 After air bleeding is completed tighten the air bleeding plug and push the...

Страница 34: ...immediately 3 6 2 Cancellation of emergency stop button A150461 1 After emergency stopping be sure to carry out an investigation of the problem which caused you to use the emergency stop and take appr...

Страница 35: ...olant Temp ON ON ECU Red Water Temp High Shutdown above 212 F 100 C Over speed ON ON ECU Red Engine Speed High Shutdown above 2070rpm Clogging Air Filter ON Air Filter When it is clogged or necessary...

Страница 36: ...e 4 1 3 Circuit protector CP for AVR protection AVR is equipped with a circuit protector CP for protection against over current It will activate under the following conditions Stand side breaker A1807...

Страница 37: ...xing in fuel piping 3 Fuel filter clogging 4 Nozzle clogging 5 Malfunction of controller Replenish fuel Bleed air Disassemble Clean and Change Disassemble and clean Check fuse Check connector Check co...

Страница 38: ...lty silicon rectifier mounted on generator main machine rotor 8 Faulty voltmeter Check tightening Repair Repair Reset Change Repair Change Change Too high voltage generated when set at the rated frequ...

Страница 39: ...e Under Inspection label to an easy to see location Remove the negative side cable from the battery If the above procedure is neglected and another person starts operating the machine during check or...

Страница 40: ...in control panel 3 10 Clean as required Check thermo label of alternator 3 13 Check control panel 3 18 Check GFCI receptacles 5 8 Every 1 month Check insulation resistance 5 9 Every 2 months Check th...

Страница 41: ...Every 3 000 hours Remarks Engine body Check and adjustment of engine valve clearance Please contact nearby distributor or engine distributor for inspection and maintenance Clean EGR cooler Check and c...

Страница 42: ...drain plug A remove the engine oil filler port cap C refill new engine oil Oil supply about 9L 3 After finishing the oil supply tighten the cap of engine oil filler port firmly 4 Make sure to check en...

Страница 43: ...k Battery Battery electrolyte every 250 hours Specific gravity of battery electrolyte every 500 hours If there to be a problem in starting an engine due to a flat battery carry out the checks by follo...

Страница 44: ...sh it away with a large amount of water immediately If the battery electrolytes get into your eyes flush them immediately with plenty of water and see a doctor at once Severe damage to eyes and vision...

Страница 45: ...use sparking and damage to each component 5 4 5 Check and Clean Air Filter Elements Every 250 Hours A130877 Clean the air filter displayed on the monitor screen Procedure 1 After removing the cap A by...

Страница 46: ...ge V 240 480 Load current A 48 24 In case of load operation increase load factor step by step with checking the conditions of exhaust Do not place flammables surroundings because it could sometimes ca...

Страница 47: ...ol panel 4 Remove connector B at the rear side of the control panel 5 Switch ON circuit breaker C measure each insulation resistance between the terminals L1 L2 L3 terminal and bonnet 6 If insulation...

Страница 48: ...t was originally connected If it is left disconnected the grounding becomes imperfect so that it could cause electric shock 5 4 9 Check Thermo Label on the Generator Every 2 months or 250 Hours Thermo...

Страница 49: ...ny leak during operation Refer to the engine instruction manual for more details 5 4 12 Clean Outside of Radiator Every 500 Hours A180808 If the fin tubes B of radiator A are clogged by dust or other...

Страница 50: ...ly pump strainer inside as it cannot be disassembled For more information please refer to the engine instruction manual 5 4 15 Check Terminal and Wirings Every 4 months or 500 Hours A090422 1 Check fo...

Страница 51: ...r Filter Elements Every 1 000 Hours A130877 Procedure 1 2 3 After removing the cap A by loosening its cap fixing latch B clean its interior properly Replace element C with new ones For part number See...

Страница 52: ...hoses for hardening cracks and fissures If any hardening cracks or fissures are found on a hose air filter intercooler radiator fuel and drain replace it with a new one Check each hose clamp and if a...

Страница 53: ...or the details of replacement refer to engine operation manual H990432 Caution in changing coolant Be sure to stop the machine and loosen the radiator cap slowly after the coolant water is sufficientl...

Страница 54: ...Maintenance Grease Trailer Hub Bearing Contact your authorized dealer Check Wheel Lug Nuts Tire Pressure Check tightness of wheel lug nuts C Tighten to 90 100 lb ft 122 136 Nm Also check tire pressure...

Страница 55: ...After running it for a while drain it again 2 Spread lubricant on each moving part 3 Completely charge the battery and disconnect grounding wires Remove the battery from the machine if possible and s...

Страница 56: ...A 60 30 60 Engine Model ISUZU 4LE2T Type 4 Cycle water cooled direct injection EGR Aftertreatment DOC No of Cylinders 4 Displacement cu in liters 133 2 179 Output HP kW 33 3 24 8 Engine Speed min 1 1...

Страница 57: ...uding trailer Tire Size 205 75R15 Axle Type Single Torsion Trailer Brake Type Hydraulic Surge Dry Weight lbs kg 2 455 1 114 Operating Weight lbs kg 2 780 1 261 Length in mm 121 3 073 Width in mm 60 1...

Страница 58: ...N o t f o r R e p r o d u c t i o n 58 ALLMAND COM 7 Specifications 7 2 7 2 Outline drawing Unit in A180871E 7 2 Dimensions units in...

Страница 59: ...N o t f o r R e p r o d u c t i o n 59 7 Specifications 7 3 Unit mm A180871E units mm...

Страница 60: ...N o t f o r R e p r o d u c t i o n 60 ALLMAND COM 7 Specifications 7 4 7 3 Generator Wiring Diagram A180868E 7 3 Wiring Diagram Generator...

Страница 61: ...N o t f o r R e p r o d u c t i o n 61 7 Specifications 7 5 7 4 Engine Wiring Diagram A180869E Engine...

Страница 62: ...N o t f o r R e p r o d u c t i o n 62 ALLMAND COM 7 Specifications 7 6 A180870E 7 4 Connector Terminal Arrangement...

Страница 63: ...N o t f o r R e p r o d u c t i o n 63 7 Specifications 7 7 7 5 Piping Diagram A180872E...

Страница 64: ...ION LOG OPERATION DATE OPERATION TIME TOTAL OPERATION HOURS h FREQUENCY Hz OUTPUT VOLTAGE V OUTPUT CURRENT A AMBIENT TEMP F COOLANT TEMP F ENG OIL PRESS PSI ENG OIL REPLACEMENT HOUR h REMARKS INSPECTI...

Страница 65: ...ter should be used whenever the unit is not in use in temperatures below 32 F 0 C 1 Plug the female end of a heavy duty power cord not supplied into the Block Heater Battery Heater recessed receptacle...

Страница 66: ...N o t f o r R e p r o d u c t i o n 66 ALLMAND COM...

Страница 67: ...N o t f o r R e p r o d u c t i o n 67...

Страница 68: ...N o t f o r R e p r o d u c t i o n...

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