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507788-01

Issue 2007

Page 11 of 20

To prevent the build-up of high levels of 

nitrogen when purging, it must be done in a 

well-ventilated  area.  Purge  low-pressure 

nitrogen (1 to 2 psig, 6.9 to 13.8 kPa) 

through the refrigerant piping during 

brazing. This will help to prevent oxidation 

and the introduction of moisture into the 

system. 

 WARNING

Before brazing, ensure the system is fully 

recovered of all refrigerant. Application of a 

brazing torch to a pressurized system may 

result in ignition of the refrigerant and oil 

mixture. Check the high and low pressures 

before applying heat.

 WARNING

Brazing  alloys  and  flux  contain  materials  which  are 

hazardous to your health.
Avoid breathing vapors or fumes from brazing 

operations.  Perform  operations  only  in  well-ventilated 

areas.
Wear gloves and protective goggles or face shield to 

protect against burns.

Wash hands with soap and water after handling brazing 

alloys and flux.

 CAUTION

Recommended line length is 50’ or less. If more than 50’ 

line set is required, contact Technical Services.

NOTE

Sealing the Unit

Seal the unit so that warm air is not allowed into the cabinet. 

Warm air introduces moisture, which results in water blow-

off problems. This is especially important when the unit is 

installed in an unconditioned area.

If installed in an unconditioned space, sealant should be 

applied around the electrical wires, refrigerant tubing, and 

condensate lines where they enter the cabinet.

There must be an airtight seal between the bottom of 

the air handler and the return air plenum. Use fiberglass 

sealing strips, caulking, or equivalent sealing method 

between  the  plenum  and  the  air  handler  cabinet  to 

ensure a tight seal. Return air must not be drawn from a 

room where this air handler or any gas-fueled appliance 

(i.e.,  water  heater),  or  carbon  monoxide-producing 

device (i.e., wood fireplace) is installed.

 WARNING

Use  duct  tape  and/  or  Permagum  to  seal  closed  any 

space around the holes where the drain lines exit the 

cabinet. Warm air must not be allowed to enter through 

any gaps or holes in the cabinet.

 IMPORTANT

Содержание BCE5E Series

Страница 1: ...t Lines 9 Sealing the Unit 11 Electrical Connections 12 Blower Performance Data 15 Air Flow Cooling Blower Speed 16 Checkout Procedures 16 Operation 17 Professional Maintenance 17 Homeowner Maintenance 17 Cabinet Insulation 18 Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Installation and service must be performed by a ...

Страница 2: ...NS 2 Horizontal 1 3 4 44 3 4 19 2 3 4 70 3 1 2 89 PIPING PLATE 4 3 4 121 4 3 8 111 2 3 8 60 CONDENSATE DRAINS 2 Upflow and Downflow SUCTION LINE CONDENSATE DRAIN PIPING PLATE 3 2 1 4 x 3 3 4 NOTE Unit is shipped configured for horizontal right hand air discharge Unit may be converted to horizontal left hand air discharge by repositioning horizontal drain pan Dimensions remain the same in all confi...

Страница 3: ...pplied in separate equipment before starting the installation In addition to conforming to manufacturer s installation instructions and local municipal building codes installation of air handler units with or without optional electric heat MUST conform with National Fire Protection Association NFPA standards Standard for Installation of Air Conditioning and Ventilation Systems NFPA No 90A and Stan...

Страница 4: ... replaced upon construction completion Installation Clearances Non Ducted Return Closet Installation The air handler can be installed in a closet with a false bottom to form a return air plenum It may also be installed with a return air plenum under the air handler Louvers or return air grilles are field supplied Local codes may limit application of systems without a ducted return to single story ...

Страница 5: ...t installed in right or left hand applications The coil may tip into the drain pan once it is clear of the cabinet Support the coil when removing it IMPORTANT NOTE When the unit is installed in horizontal applications a secondary drain pan is recommended Refer to local codes NOTE This unit may be installed in left hand or right hand air discharge horizontal applications Adequate support must be pr...

Страница 6: ...as the horizontal drain pan as illustrated in Detail A in Figure 5 NOTE Be very careful when reinstalling the screws into the coil end plate engaging holes Misaligned screws may damage the coil 9 From the upflow position flip cabinet 90º to the left and set into place Replace blower assembly Secure coil in place by bending down the tab on the cabinet support rail as illustrated NOTE Seal around th...

Страница 7: ...DARY DRAIN PLUG UNSCREW PLUGS AND CONNECT PROPERLY SIZED FIELD PROVIDED FITTINGS AND DRAIN LINES GREEN MAIN DRAIN PLUG Figure 7 Drain Line Connections 2 Install properly sized field provided connection fittings and connect primary drain line to the main drain pan connection NOTE When installing drain line connection fittings to the drain pan hand tighten the fitting and use a thread sealant Over t...

Страница 8: ... 2 CUT TO REQUIRED LENGTH SIDE VIEW Figure 8 Typical Main and Overflow Drain 7 Route the drain line to the outside or to an appropriate drain Drain lines must be installed so they do not block service access to the front of the air handler A 24 clearance is required for filter coil or blower removal and service access NOTE Check local codes before connecting the drain line to an existing drainage ...

Страница 9: ... provided by the filter manufacturer against the data given in the appropriate Product Specifications Additional information is provided in Service and Application Note ACC002 August 2000 IMPORTANT Installing Duct System Connect supply air duct to the flange on top of the air handler If an isolation connector is used it must be nonflammable Field Fabricated Return Air Duct Flange For Horizontal Ap...

Страница 10: ...ORE INSTALLING EITHER REMOVE OR PUSH PIPE WRAPPING BACK THROUGH HOLE IN PIPING PLATE BEFORE LINE SET CONNECTION AND BRAZING CONNECT PIPES NOTE REFRIGERANT LINE SETS SHOULD BE ROUTED TO ALLOW FILTER ACCESSIBILITY PLEASE READ IMPORTANT ISSUES CONCERNING BRAZING OPERATIONS IN THE BRAZING REFRIGERANT LINES SECTION BEFORE PROCEEDING CONNECT GAUGES AND START NITROGEN FLOW FLOW REGULATED NITROGEN AT 1 TO...

Страница 11: ... Recommended line length is 50 or less If more than 50 line set is required contact Technical Services NOTE Sealing the Unit Seal the unit so that warm air is not allowed into the cabinet Warm air introduces moisture which results in water blow off problems This is especially important when the unit is installed in an unconditioned area If installed in an unconditioned space sealant should be appl...

Страница 12: ...local building codes Refer to following wiring diagrams See unit nameplate for minimum circuit ampacity and maximum over current protection size Electrical wiring disconnect means and over current protection are to be supplied by the installer Refer to the air handler rating plate for maximum over current protection minimum circuit ampacity as well as operating voltage Select the proper supply cir...

Страница 13: ... 208 Volt Conversion 1 Disconnect all power supplies 2 Remove the air handler access panel 3 Using the wiring diagram located on the unit access panel as a reference move the 2 connected black transformer leads from the 240 volt terminal on the transformer to the 208 volt terminal on the transformer 208 240 VOLT TRANSFORMER PRIMARY SECONDARY 240 Volts 208 Volts Figure 14 Converting Unit from 240VA...

Страница 14: ...507788 01 Issue 2007 Page 14 of 20 4KW 5KW Figure 16 Typical Wiring Diagram BCE5E Air Handler with Electric Heat Constant Torque Motor ...

Страница 15: ...1060 4 Nominal 3 ton match with electric heat 1440 1400 1330 1280 1240 5 High static application 1540 1475 1430 1380 1300 42 1 Fan Only 990 915 860 810 725 2 Matched with 3 ton condensing unit 1190 1150 1100 1060 1020 3 Nominal 3 5 ton match without electric heat 1390 1350 1315 1280 1230 4 Nominal 3 5 ton match with electric heat 1665 1625 1585 1550 1510 5 High static application 1750 1710 1675 16...

Страница 16: ...ing for electric heat Table 5 Checkout Procedures NOTE Refer to outdoor unit installation instructions for system start up instructions and refrigerant charging instructions Pre Start Up Checks Is the air handler properly and securely installed If horizontally configured is the unit sloped up to 5 8 inch toward drain lines Will the unit be accessible for servicing Has an auxiliary pan been provide...

Страница 17: ...ween R and W1 is completed by the second stage heat room thermostat Circuit R W1 energizes a heat sequencer The completed circuit will energize supplemental electric heat if applicable Units with a second heat sequencer can be connected with the first sequencer to W1 on the thermostat They may also be connected to a second heating stage W2 on the thermostat sub base Emergency Heat Heating Heat Pum...

Страница 18: ...ads to sheet metal corrosion and subsequently component failure Repairing Damaged Insulation Areas of condensation on the cabinet surface are an indication that the insulation is in need of repair If the insulation in need of repair is otherwise in good condition the insulation should be cut in an X pattern peeled open glued with an appropriate all purpose glue and placed back against the cabinet ...

Страница 19: ...ing Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature __________ Temperature Rise __________ Operation Explained to Owner 9 Explained Operation o...

Страница 20: ...______ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature __________ Temperature Rise __________ Operation Explained to Owner 9 Electric Heat Amps 7 Explained Operation of System to Homeowner Technician s Name _______________________Date Start Up Performanc...

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