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Alliance Laundry Systems EE1010, Руководство по обслуживанию

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505872

73

Section 7 Gas Burner Conversion Procedures

To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be

reconnected to ensure that the dryer is properly grounded.

W001R1

WARNING

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

l. Check gas valve pressure as follows:

(1) Remove pressure tap pipe plug. Refer to

Figure 43.

(2) Connect a “U” tube manometer (or similar

pressure gauge) to the pressure tap. Refer

to Figure 46.

(3) Start dryer, pressure should be 10 ± 1.5

inches (25.4, ± 3.8 cm). Refer to Figure 43.

(4) Stop dryer and remove “U” tube and

reinstall the pressure tap pipe plug. Refer to

Figure 43.

m. Check the gas line connection for gas leaks with

a soapy solution.

n. Make sure the dryer conversion has been

completed. Recheck the following:

(1) Installed correct orifice spud (#53), see

step “e”.

(2) Installed block-open plug, see step “g”.
(3) Gas valve pressure must be 10 ± 1.5 inches

(25.4 ± 3.8 cm), see step “l”.

(4) Installed four stickers, see steps “h”, “i”,

and “j”.

Figure 43

DR016-SV-1

PRESSURE TAP

PIPE PLUG

APPLY NO. 60517

VALVE CONVERTED

STICKER HERE

BURNER

HOUSING

AIR

SHUTTER

HEX HEAD

SCREW

BURNER

TUBE

IGNITER QUICK

DISCONNECT BLOCKS

VENT

SCREW

SHUT-OFF

VALVE HANDLE

CLOSED

POSITION

OPEN

POSITION

VENT

SCREW

BURNER

ORIFICE

SPUD

TOP VIEW OF

GAS VALVE

Figure 44

DR057-SV-1

APPLY NO. 60518 or 60519

GAS STICKER HERE

(Depending on type of gas)

To reduce the risk of an explosion and fire,
do not use an open flame to check for gas
leaks!

DANGER

Содержание EE1010

Страница 1: ...Service www comlaundry com Dryers Refer to Page 6 for Model Numbers Part No 505872R1 February 2001 DRY1C...

Страница 2: ...7 Motor Mounting Bracket to Exhaust Fan Cover Gas and Electric Models with painted exhaust fan cover 21 18 Neutral at Terminal Block to Terminal Block Bracket and From Terminal Block Bracket to Contro...

Страница 3: ...Procedures 65 Installing the No 458P3 Kit 72 66 Installing No 459P3 Kit 76 Section 8 Internal Wiring of Dryer Motor Switch 79 Section 9 Wiring Diagrams 81 Model EE1010 Through Serial No S6270865XG 82...

Страница 4: ...ANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not follow...

Страница 5: ...s also recommends contacting an authorized technician and using authorized factory parts To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dr...

Страница 6: ...from whom the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor For technical assistance call 920 748 3121...

Страница 7: ...RANSMIT Model Identification Information in this manual is applicable to these dryers Model Numbers Nonmetered Models Metered Models Card Models Audit Models Electric Heat Gas Heat EE1010 X X EG1020 X...

Страница 8: ...t fan pulls air in through louvers at the rear of the dryer and over the heat source burner flame for gas and heating element for electric The heated air moves through the heater duct and into the cyl...

Страница 9: ...eatedly refer to Paragraph 2 Timer improperly set nonmetered models Reset timer Inoperative motor switch Test switch and replace if inoperative Start circuit non completed Press start switch button or...

Страница 10: ...drive pulley loose Tighten setscrew Figure 29 Broken cylinder belt Replace belt Cylinder belt is upside down or twisted Install properly Clothes cylinder is binding Check cylinder for binding and out...

Страница 11: ...ative limit thermostat Test thermostat and replace if inoperative Electric Models Inoperative heating element Replace element Gas Models Insufficient gas supply Open partially closed gas shut off valv...

Страница 12: ...supply Check gas supply and pressure Make sure gas shut off valve is open POSSIBLE CAUSE TO CORRECT Improper or inadequate exhaust system Refer to Installation Instructions supplied with dryer for ex...

Страница 13: ...external exhaust system Disassemble and clean exhaust system Hinged damper on exhaust system weather hood not free to open Free hinged damper or replace weather hood Limit thermostat cycling at too l...

Страница 14: ...t the dryer is properly grounded W001R1 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 14 CLOTHES ARE TOO HOT WHEN REMOVED FROM DRYER POSSIBLE CAUSE TO CORRECT Clothes are remo...

Страница 15: ...TERIZED AUDIT MODELS B A C D E F HS 1 RS 1 1 2 3 4 1 2 3 4 35026 SENSOR BOARD ASSEMBLY S2 PLUG RECEPTACLE FLAG TERMINAL 56448 56451 1 2 1 2 34599 SERVICE DOOR 34536 COIN DRAWER S1 FLAG TERMINAL TIMER...

Страница 16: ...TRANSMIT SWITCH CHECK CONTINUITY BETWEEN 2 TERMINALS A WITH TRANSMIT SWITCH BUTTON PUSHED IN SHOULD BE 0 OHMS B WITH TRANSMIT SWITCH BUTTON RELEASED SHOULD BE INFINITE REPLACE TRANSMIT SWITCH CHECK W...

Страница 17: ...YELLOW WIRE AT TIMER TO RS2 PIN B DRYER BLUE RED SWITCH C TO RS2 PIN B CORRECT WIRING OR REPLACE AUDIT HARNESS CHECK TIMER SWITCH CLOSURE REPLACE AUDIT CONTROL BOARD AND RECHECK WITH MICROWAND MAINTE...

Страница 18: ...NSOR BOARD ADVANCE COUNT BY COIN SLIDE INSERTION CHECK COUNT S SENSOR AUDIT BOARD CHECKS SEE NOTES ABOVE CHECK WIRING 1 CHECK CONNECTION OF RS1 TO HS1 FIGURE 1 2 CHECK CONTINUITY a RS2 PIN 4 TO RS1 PI...

Страница 19: ...ING 1 CHECK CONNECTION AT PLUG AND RECEPTACLE AT REED SWITCH HARNESS TERMINATION 2 CHECK AUDIT HARNESS CONTINUITY RECEPTACLE PIN 1 TO RS2 PIN 2 RECEPTACLE PIN 2 TO RS2 PIN 3 3 CHECK REED SWITCH CONTIN...

Страница 20: ...K COIN DRAWER SWITCH CONTINUITY AT FLAG TERMINATIONS E AND F A WITH COIN DRAWER IN 0 ZERO OHMS B WITH COIN DRAWER OPEN OUT INFINITE REPLACE COIN DRAWER SWITCH YES NO YES 3 CHECK COIN DRAWER SWITCH CON...

Страница 21: ...ing servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 4 Grounding 16...

Страница 22: ...oved Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright Alliance Laundry Systems LLC DO NO...

Страница 23: ...removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 POWER CO...

Страница 24: ...dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARNING Copyright...

Страница 25: ...ver start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded W001R1 WARN...

Страница 26: ...two control panel attaching screws and lift assembly off cabinet top c Disconnect all wires to temperature switch PUSH TO START switch and INDICATOR LIGHT and remove ground clip and screw holding gro...

Страница 27: ...els Refer to Figure 7 a Remove panel lock if present NOTE Several turns of the key may be required to remove panel lock b Remove two control panel attaching screws and lift assembly off cabinet top c...

Страница 28: ...ER TEMPERATURE SELECTOR SWITCH INDICATOR LIGHT PUSH TO START SWITCH ASSEMBLY CONTROL HOOD ASSEMBLY LOCKWASHER SCREW NUT SCREW SCREW TIMER NUT RETAINER NUT RELAY COVER PLATE SCREW DR077 SV 1 LOCKWASHER...

Страница 29: ...e panel lock if present 3 Several turns of the key may be required to remove panel lock Remove two control panel attaching screws and lift assembly off cabinet top 4 Remove two screws holding timer to...

Страница 30: ...rewiring timer 7 Remove three screws and lockwasher holding timer to plate NOTE When reinstalling timer to plate lockwasher must be between head of screw and timer plate To Test Timer Contacts Nonmete...

Страница 31: ...e as far as wires will permit e Remove cap screw holding control hood to meter case Refer to Figure 7 f Remove two screws holding control hood to cabinet top and lift hood off rear tabs Figure 7 27 CO...

Страница 32: ...ITCH LEVER METERED MODELS WITHOUT COUNTER METERED MODELS WITH COUNTER Through Serial No S6348563YA METERED MODELS WITH COUNTER Starting Serial No S6348563YA CONNECTORS ACCUMULATOR BRACKET GROUND WIRE...

Страница 33: ...G Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT NOTE The butt splice connector will need to be replaced during reinstallation 3 Cut harness strap holding wires to bracket NOTE Harness...

Страница 34: ...ring switches 2 Manually advance timing cam to disengage it from ratchet wheel 3 Set meter to read OHMS and apply leads on terminals of each switch in turn You should read the following Switch A zero...

Страница 35: ...al rib at top of meter case e Disconnect accumulator wires at connectors Refer to Figure 10 NOTE Refer to appropriate wiring diagram when reconnecting wires f Remove hex head ground screw holding gree...

Страница 36: ...MIT Figure 13 DR009 PT 1 HEX HEAD SCREW LOCKNUT FRONT PANEL SEAL DOOR SWITCH HOLD DOWN CLIP SCREW STICKER GUIDE LUG STRIKER CATCH STICKER SUPPORT STICKER ACCESS DOOR Gas Models PHILLIPS HEAD SCREW WAS...

Страница 37: ...from cabinet top Refer to Figure 13 j Disconnect wires from door switch Refer to Figure 18 NOTE Refer to appropriate wiring diagram when rewiring switch k Remove two cabinet top hold down screws Refe...

Страница 38: ...m underside of cabinet top by swinging one end toward front or rear Refer to Figure 15 33 CABINET TOP METERED MODELS a Remove two control panel attaching screws and lift assembly off cabinet top Refer...

Страница 39: ...key may be required to remove panel lock b Remove two control panel attaching screws and lift assembly off cabinet top Refer to Figure 7 c Disconnect the wires from the timer and relays Refer to Figur...

Страница 40: ...ystems LLC DO NOT COPY or TRANSMIT 35 LINT FILTER Refer to Figure 16 a Open loading door and remove screw on each end of lint filter b Lift filter out of air duct NOTE Be sure to replace the filter wi...

Страница 41: ...aundry Systems LLC DO NOT COPY or TRANSMIT 38 DOOR STRIKER Refer to Figure 17 a Remove two screws holding handle to door b Spread door panels just far enough to depress tabs on top and bottom of strik...

Страница 42: ...nstalling on front panel 41 DOOR SWITCH Refer to Figure 13 a Remove two screws from bottom edge of front panel b Swing bottom of panel away from dryer to disengage hold down clips and guide lugs from...

Страница 43: ...to disengage hold down clips and guide lugs from cabinet top Refer to Figure 13 d Disconnect wires from door switch Refer to Figure 13 NOTE Refer to appropriate wiring diagram when rewiring switch e...

Страница 44: ...shut off valve disconnect igniter wires at disconnect blocks sensor wires from sensor terminals and wires from gas valve coils at the quick disconnect blocks Refer to Figure 19 5 Disconnect gas shut o...

Страница 45: ...f burner tube slightly to right and CAREFULLY remove burner tube and igniter assembly out through front of dryer 5 Remove screw holding the igniter and bracket to the burner tube and remove igniter an...

Страница 46: ...g sensor to burner housing Refer to Figure 19 To Test Sensor 1 Remove wires from sensor terminals Refer to Figure 19 2 Set test meter to read OHMS put meter probes on sensor terminals Meter should rea...

Страница 47: ...igniter assembly out through front of dryer IMPORTANT The igniter is very fragile Be careful not to damage it during removal i Remove screw holding burner housing to heat shroud Refer to Figure 19 j...

Страница 48: ...960XM GAS VALVE HANDLE LIMIT THERMOSTAT THROUGH SERIAL NO S6333959XM DR003 SV 1 ELEMENT AND PLATE LIMIT THERMOSTAT THERMAL FUSE ELEMENT ATTACHING SCREW ELECTRIC MODELS DR001 SV 1 BURNER TUBE SCREW BUR...

Страница 49: ...LLC DO NOT COPY or TRANSMIT 49 HIGH OR LOW THERMOSTAT OR THERMOSTAT AND HEATER a Remove two screws from bottom edge of front panel Refer to Figure 13 b Swing bottom of panel away from dryer to disenga...

Страница 50: ...s c Meter should read infinite Cycling Thermostat S P D T a Set meter to read OHMS b Apply meter probes to terminals 1 and 3 meter should read infinite c Remove screws holding thermostat to exhaust fa...

Страница 51: ...ure 18 NOTE Refer to appropriate wiring diagram when rewiring switch d Remove two screws from lint filter and lift filter out of bulkhead Refer to Figure 16 NOTE When installing lint filter be sure to...

Страница 52: ...when rewiring switch d Remove lint filter Refer to Figure 16 NOTE When installing lint filter be sure to install the filter with the words FRONT facing the front of the dryer e Remove screws holding a...

Страница 53: ...nting bracket and is routed along dryer base between motor mounting bracket and right side of cabinet Refer to Figure 27 Tab on rear of motor mounting bracket must be slid into slot in dryer base Be s...

Страница 54: ...shaft Right hand thread Use a 7 8 inch 6 point socket to aid in the removal of the impeller 4 Remove three screws and washers if present holding the exhaust housing to the motor mounting bracket Refe...

Страница 55: ...fer to appropriate wiring diagram when rewiring motor switch 2 Put test meter probes on terminals 4 and 5 Meter should read approximately one on Ohm scale 3 Put test meter probes on terminal 4 and mot...

Страница 56: ...head assembly out of slots in cabinet Refer to Figure 32 IMPORTANT During reinstallation of front bulkhead be sure that air duct is properly positioned with the flange inside of the felt seal on the e...

Страница 57: ...ned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder After installing belt rotate cylinder manually to check that belt is properly aligned 55 CYLINDER...

Страница 58: ...end of service door approximately 45 off meter case to disengage notched tabs with internal rib at top of meter case Refer to Figure 10 g Remove one hex head cap screw right rear corner holding meter...

Страница 59: ...yer l Pull rear cylinder seal from under flanged edge of bulkhead Refer to Figure 33 m Carefully unhook spring from the seal strap Refer to Figure 33 IMPORTANT The seal can be adhered to the bulkhead...

Страница 60: ...r of cylinder to drop down exposing rollers Refer to Figure 35 g Refer to Figure 36 for removal of roller from bulkhead 58 OUTLET COVER Open door and remove two screws holding outlet cover to rear bul...

Страница 61: ...d CAREFULLY remove burner tube and igniter assembly out through front of dryer IMPORTANT The igniter is very fragile Be careful not to damage it during removal 6 Remove screw holding burner housing to...

Страница 62: ...om edge of the front panel Refer to Figure 14 2 Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 14 3 Disconnect wires fro...

Страница 63: ...nd accumulator front end of door must be inserted at about a 45 angle in order to engage notched tabs with internal rib at top of meter case 3 Disconnect accumulator wires at connectors Refer to Figur...

Страница 64: ...s Refer to Figure 19 2 Remove screw from right side of burner housing holding burner tube in place Refer to Figure 23 3 Gently move burner tube toward rear of dryer to disengage tab from slot on left...

Страница 65: ...ing to dryer base Refer to Figure 23 9 Remove four screws holding shroud to heater box and remove shroud and burner housing out through front of dryer Refer to Figure 19 e Electric Models 1 Remove two...

Страница 66: ...a Place dryer in position loosen locknuts and adjust the legs until dryer is level b Keep dryer as close to the floor as possible All four legs must rest firmly on the floor so weight of the dryer is...

Страница 67: ...to Figure 42 c Set temperature switch at NORMAL Place coins in slide and carefully push slide in as far as possible on metered models or set timer at 60 minutes on nonmetered models d Close the loadi...

Страница 68: ...ction 6 Adjustments Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 40 SHUT OFF VALVE HANDLE AIR SHUTTER LOCKSCREW DR001 SV 2 1 8 3 1 mm PIPE PLUG For checking manifold pressure...

Страница 69: ...tain the gas supply to the dryer at 10 1 5 inches 25 4 3 81 cm water column pressure and a vent to the outdoors must be provided Remove pressure tap pipe plug and check gas pressure by connecting a U...

Страница 70: ...out of gas valve and install No 60418 L P Burner Orifice Spud metal stamped 53 Torque new burner orifice spud to 30 inch pounds 3 4 N m f Reinstall burner tube tighten hex head screw firmly and reconn...

Страница 71: ...es 25 4 3 8 cm Refer to Figure 43 4 Stop dryer and remove U tube and reinstall the pressure tap pipe plug Refer to Figure 43 m Check the gas line connection for gas leaks with a soapy solution n Make...

Страница 72: ...uniform flame A lazy orange tipped flame indicates lack of air A harsh roaring very blue flame indicates too much air Adjust air shutter to obtain a soft uniform blue flame as follows 1 Loosen air sh...

Страница 73: ...will maintain the gas supply to the dryer at 6 5 1 5 inches 16 5 3 81 cm water column pressure and a vent to the outdoors must be provided Remove pressure tap pipe plug and check gas pressure by conn...

Страница 74: ...er orifice spud from gas valve NOTE Tab on burner tube may have to be removed from slot in burner housing to obtain enough clearance e Turn the burner orifice spud out of gas valve and install No 6041...

Страница 75: ...ter or similar pressure gauge to the pressure tap Refer to Figure 49 3 Start dryer pressure should be 3 5 2 inches 8 9 5 cm Refer to Figure 49 4 Stop dryer and remove U tube and reinstall the pressure...

Страница 76: ...ystems LLC DO NOT COPY or TRANSMIT Section 8 Internal Wiring of Dryer Motor Switch GENERAL ELECTRIC MOTOR WITH INTERNAL SWITCH DR017 SV 1 GENERAL ELECTRIC MOTOR WITH EXTERNAL SWITCH DR066 SV 1 EMERSON...

Страница 77: ...s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 9 Wiring Diagrams WI...

Страница 78: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Страница 79: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC...

Страница 80: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Страница 81: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC...

Страница 82: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Страница 83: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Страница 84: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Страница 85: ...erate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC DO N...

Страница 86: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LL...

Страница 87: ...or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laundry Systems LLC...

Страница 88: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

Страница 89: ...l maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WARNING Copyright Alliance Laun...

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