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Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Troubleshooting

For a complete listing of Faults and Alarms, refer to the PowerFlex 700 User
Manual, publication

20B-UM002

.

Table 10 - Abbreviated Fault Listing

Fault

No

.

Type

(1

)

(1) See the User Manual for a description of fault types.

Description

Action

Auxiliary
Input

2

➀

Auxiliary input interlock is open.

Check remote wiring.

Decel Inhibit

24

➂

The drive is not following a commanded
deceleration because it is attempting to
limit bus voltage.

1. Verify input voltage is within drive

specified limits.

2. Verify system ground impedance

follows proper grounding techniques.

3. Disable bus regulation and/or add

dynamic brake resistor and/or extend
deceleration time.

Refer to

page 6

for

further info.

4. Disable with parameter 238.

FluxAmpsRef
Rang

78

The value for flux amps determined by the
Autotune procedure exceeds the
programmed [Motor NP FLA], parameter
042.

1. Reprogram [Motor NP FLA] with the

correct motor nameplate value.

2. Repeat Autotune.

HW
OverCurrent

12

➀

The drive output current has exceeded the
hardware current limit.

Check programming. Check for excess load,
improper DC boost setting, DC brake volts
set too high or other causes of excess
current.

IR Volts
Range

77

“Calculate” is the autotune default and the
value determined by the autotune
procedure for IR Drop Volts is not in the
range of acceptable values.

Re-enter motor nameplate data.

Motor
Overload

7

➀

➂

Internal electronic overload trip.
Enable/Disable with [Fault Config 1].

An excessive motor load exists. Reduce
load so drive output current does not
exceed the current set by [Motor NP FLA].

OverSpeed
Limit

25

➀

Functions such as Slip Compensation or Bus
Regulation have attempted to add an
output frequency adjustment greater than
that programmed in [Overspeed Limit],
parameter 083.

Remove excessive load or overhauling
conditions or increase [Overspeed Limit].

OverVoltage

5

➀

DC bus voltage exceeded maximum value.

Monitor the AC line for high line voltage or
transient conditions. Bus overvoltage can
also be caused by motor regeneration.
Extend the decel time or install dynamic
brake option.

SW
OverCurrent

36

➀

Drive output current has exceeded the 1ms
current rating. This rating is greater than the
3 second current rating and less than the
hardware overcurrent fault level. It is
typically 200…250% of the drive
continuous rating.

Check for excess load, improper DC boost
setting. DC brake volts set too high.

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Содержание powerflex 700

Страница 1: ...blication 20B TD001 This publication provides detailed drive specifications option specifications and input protection device ratings PowerFlex Comm Adapter Manuals publication 20COMM UM These publica...

Страница 2: ...Ihre Sprache anw hlen und 20B IN019 im Suchfeld eintippen Fran ais Ces instructions sont disponibles dans diff rentes langues l adresse suivante http www rockwellautomation com literature S lectionne...

Страница 3: ...er Terminal Blocks 28 Power and Ground Wiring 31 Motor Overload Protection 32 Drive Fuse Circuit Breaker Ratings 33 Output Devices 41 Using Input Output Contactors 42 Disconnecting MOVs and Common Mod...

Страница 4: ...BA Pump Off for pump jack Must be used with Vector Control option C or D Position k Positions m n are only required when custom firmware is supplied d Enclosure Code Enclosure A IP20 NEMA UL Type 1 F...

Страница 5: ...chassis The voltage must be zero for all three measurements ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Un...

Страница 6: ...to be greater than commanded frequency while the bus voltage is increasing toward a level that causes a fault However it can also cause either of the following two conditions to occur Fast positive ch...

Страница 7: ...nings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive The motor cable must be kept as short as possible to avoid electromagnetic emissio...

Страница 8: ...r is required for motor cable lengths greater than 150 m 492 ft Second Environment Industrial Motor cable is limited to 30 m 98 ft for installations without additional external line filters External f...

Страница 9: ...um ambient temperature to 40 C 104 F Frame Removal Procedure Replace when wiring is complete 0 1 2 6 Partof frontcover see above 3 Open front cover and gently tap slide cover down and out 4 Loosen the...

Страница 10: ...tings 0 50 C 0 122 F Frames 5 6 Most Ratings 2 2 Refer to pages 34 through 41 for exceptions IP20 NEMA UL Type Open Top Label Removed 1 0 50 C 0 122 F Frames 0 6 Most Ratings 2 0 45 C 0 113 F 20BC072...

Страница 11: ...7 5 03 151 1 5 95 160 1 6 30 165 1 6 50 184 5 7 26 22 2 0 87 Dia 28 7 1 13 Dia 2 Places 37 3 1 47 Dia 2 Places 66 0 2 60 97 0 3 82 137 2 5 40 187 0 7 36 22 7 0 89 29 0 1 14 Frame 3 All except 50 Hp 48...

Страница 12: ...rive Packaging 4 24 49 54 0 29 03 64 0 201 7 7 94 738 2 29 06 8 0 0 31 758 8 29 87 7 0 0 28 dia 7 0 0 28 x 3 220 0 8 66 192 0 7 56 15 0 0 59 Lifting Holes x 4 Dimensions are in millimeters and inches...

Страница 13: ...4 10 84 Lifting Holes x 4 12 7 0 50 Dia Junction Box Dimensions are in millimeters and inches 96 0 3 78 159 5 6 28 184 0 7 24 220 0 8 66 229 5 9 04 241 9 9 52 93 2 3 67 104 0 4 09 22 2 0 87 Dia 2 Pla...

Страница 14: ...2 00 1061 5 41 79 16 8 0 66 1543 0 1 5 62 75 0 06 450 7 17 75 Max 425 5 16 75 287 0 11 30 558 8 22 00 REMOTE SOURCE S OF POWER DISCONNECT ALL SOURCES OF POWER BEFORE OPENING THE DOOR DANGER DANGER ELE...

Страница 15: ...11 0 0 43 53 2 2 09 USE 75 C CUWIRE ONLY WIRE RANGE 4 3 0 AWG 18 70 MM2 TORQUE 133 IN LB 15 N M STRIP LENGTH 1 02 IN 26 MM POWER DCTERMINAL RATINGS WIRE RANGE 14 1 0 AWG 2 5 50 MM2 TORQUE 32 IN LB 3...

Страница 16: ...40 91 1026 5 40 41 948 5 37 34 870 5 34 27 792 5 31 20 714 5 28 13 636 5 25 06 558 5 21 99 480 5 18 92 402 5 15 85 324 5 12 78 246 5 9 71 168 5 6 63 90 5 3 56 12 5 0 49 10 0 0 39 59 0 2 32 131 0 5 16...

Страница 17: ...ion Box Dimensions are in millimeters and inches Junction Box can be removed if drive is mounted in a cabinet Frame Approx Weight 1 kg lbs 1 Weights include HIM and Standard I O Add 13 60 kg 30 0 lbs...

Страница 18: ...ude HIM and Standard I O Drive Drive Packaging 6 Standalone 176 90 390 0 229 07 505 0 663 1 26 10 24 1 0 90 123 6 4 90 1828 8 72 00 1279 5 50 40 16 8 0 66 1795 2 70 70 487 8 19 20 Max 711 3 28 00 13 5...

Страница 19: ...g 6 Flange Mount 99 79 220 0 119 75 264 0 U T1 DC DC BR1 BR2 V T2 W T3 R L1 S L2 OUTPUT T L3 PE PE USE 75C COPPERWIRE ONLY TORQUE 52 IN LB 6 N M 22 12 AWG 5 3 IN LB 0 6 N M PS PS WIRE STRIP 584 0 23 0...

Страница 20: ...0 827 0 32 60 755 0 29 70 683 0 26 90 611 0 24 10 539 0 21 20 467 0 18 40 395 0 15 60 323 0 12 70 251 0 9 90 179 0 7 00 107 0 4 20 35 0 1 40 1078 0 42 40 1054 0 41 5 Cutout 12 0 0 50 44 0 1 70 122 0 4...

Страница 21: ...f 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions 2 5 Hp or Less Drives in addition to 1 above...

Страница 22: ...ot use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in Use Copper wire only Wire gauge requirements and recommendations are based on 75 C Do not reduce wire gauge when...

Страница 23: ...t 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated conductors with a 100...

Страница 24: ...ut Amps Three Phase Output Drive Catalog Number Frame Hp Rating Input Amps Three Phase Output V AC Amps V AC Amps C 20BB2P2 0 0 25 1 5 0 230 1 1 20BB2P2 0 0 25 1 7 0 200 1 3 25 20BB4P2 0 0 5 2 8 0 230...

Страница 25: ...0 32 5 20BC072 3 18 5 59 7 0 400 36 25 20BD077 4 30 62 6 0 460 38 5 20BC085 4 22 5 70 5 0 400 42 5 25 20BD096 5 37 5 78 1 0 460 48 20BC105 5 27 5 87 0 400 52 5 25 20BD125 5 50 101 6 0 460 62 5 20BC125...

Страница 26: ...Open 100 VA Frame 5 138 VA Frame 6 1 Power Terminal Block Requires user supplied 120 or 240V AC Seepage 29 for TB locations and terminal designations IP20 NEMA UL Type 1 IP54 NEMA UL Type 12 100 VA F...

Страница 27: ...catalog number string equals C or D Using an auxiliary control power supply requires the use of some type of AC line monitoring as well as control of the Precharge Enable signal Consult the factory fo...

Страница 28: ...0Hp 600V Input power DC DC BR1 2 PE motor connections 50 0 mm2 1 0 AWG 4 0 mm2 12 AWG See Note 4 4 Refer to the terminal block label inside the drive 5 100Hp Input power DC DC and motor 70 0 mm2 2 0 A...

Страница 29: ...2 IN LB 3 6 N M STRIP LENGTH 0 67 IN 17 MM USE 75 C CUWIRE ONLY POWERTERMINAL RATINGS WIRE RANGE 6 1 0 AWG 16 35 MM2 TORQUE 44 IN LB 5 N M STRIP LENGTH 0 83 IN 21 MM GROUNDTERMINAL RATINGS PE 300VDC E...

Страница 30: ...75 kW 600V 100 Hp 6 125 200 Hp 125 200 Hp BR1 BR2 DC DC PE U T1 V T2 W T3 R L1 S L2 T L3 T L3 S L2 R L1 W T3 V T2 U T1 PE DC DC BR2 BR1 T L3 S L2 R L1 W T3 V T2 U T1 DC DC BR2 BR1 T L3 S L2 R L1 PE P...

Страница 31: ...to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes Terminal Desc...

Страница 32: ...r distribution ground Grounding must not rely on flexible cables and must not include any form of plug or socket that permits inadvertent disconnection Some local codes can require redundant ground co...

Страница 33: ...choose the next higher fuse rating IEC BS88 British Standard Parts 1 2 EN60269 1 Parts 1 2 1 type gG or equivalent must be used UL UL Class CC T RK1 or J must be used CircuitBreakers The non fuse lis...

Страница 34: ...600 400 60 4 50 167 60 1 177 266 308 225 350 225 500 500 250 20BB260 12 6 100 2 45 255 91 9 260 286 390 300 575 300 750 750 400 75 2 50 199 71 7 205 305 410 225 450 225 600 600 400 See page 38 for no...

Страница 35: ...20 7269 20BC022 1 11 7 5 4 50 11 20 6 14 3 22 24 2 33 30 45 30 80 80 30 M D8E C25 M F8E C25 7269 20BC030 2 15 11 4 50 11 28 4 19 7 30 33 45 35 60 35 120 120 50 M F8E C32 7269 20BC037 2 18 5 15 4 50 11...

Страница 36: ...17 5 50 50 20 M C2E C16 M D8E C16 M F8E C16 7269 20BD022 1 15 10 4 50 11 19 9 16 6 22 24 2 33 25 50 25 80 80 30 M D8E C25 M F8E C25 7269 20BD027 2 20 15 4 50 11 24 8 20 6 27 33 44 35 60 35 100 100 50...

Страница 37: ...0 50 150 150 100 20BE052 3 50 40 4 50 47 7 49 6 52 61 5 82 60 110 60 200 200 100 20BE062 4 60 50 2 50 58 2 60 5 62 78 104 80 125 80 225 225 100 20BE077 12 5 75 2 50 9 72 3 75 1 77 85 116 90 150 90 300...

Страница 38: ...ive top label must be removed to operate drive at this temperature Frames 5 6 do not have a top label 12 Driveshavedualcurrentratings onefornormaldutyapplications andoneforheavydutyapplications Thedri...

Страница 39: ...20BC022 1 11 7 5 4 50 24 22 24 2 33 40 HSJ40 20BC030 2 15 11 4 50 33 2 30 33 45 50 HSJ50 20BC037 2 18 5 15 4 50 40 9 37 45 60 70 HSJ70 20BC043 3 22 18 5 4 50 47 5 43 56 74 90 HSJ90 20BC056 3 30 22 4...

Страница 40: ...3 6 5 100 4 50 4 137 1 125 138 163 200 HSJ200 75 4 50 4 105 3 96 144 168 200 HSJ200 20BR156 3 6 6 125 4 50 4 171 2 156 172 234 300 HSJ300 100 4 50 4 137 1 125 188 250 300 HSJ300 20BR180 3 6 6 150 4 5...

Страница 41: ...e ambient temperature for the ULType 12 IP54 stand alone drives is 40 C 5 Also applies to P voltage class 6 Also applies to J voltage class 7 Must remove top label and vent plate drive enclosure ratin...

Страница 42: ...rs the following information must be read and understood One or more output contactors can be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads...

Страница 43: ...nd or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at th...

Страница 44: ...cers to insulate jumper wires from ground and secure them to the chassis The components must be installed as shown Power Source Type 1 1 It is highly recommended to accurately determine the power sour...

Страница 45: ...kW 432 528 xxx 400V 480V 0 460 60 Hz xxx xxx xxx N223 Voltage Code Frame Current Rating UL Type Series Frame Voltage Code Current Rating Factory Default Jumper Settings Power Source Type MOV Input Fil...

Страница 46: ...ove the nylon screw spacer and insert a metal M5 x 12 screw Non Solid Ground 1 CM Cap jumper wire must be insulated from ground Verify and if necessary Newer Drives Removethe metal screw and insert a...

Страница 47: ...ylon screw spacers and insert a metal M5 x 12 screws 3 Input Filter Cap jumper wire must be connected to ground with a metal screw Verify and if necessary remove the nylon screw spacer and insert meta...

Страница 48: ...p jumper wire must be insulated from ground Verify and if necessary Newer Drives Removethe metal screw and insert a M5 x 15 nylon screw spacer Older Drives Remove the I O Cassette see page 53 Insulate...

Страница 49: ...ith a nylon screw spacer Verify and if necessary remove the metal screw and insert a M5 x 20 nylon screw spacer 2 MOV Input Filter Cap jumper wires must be insulated from ground with a nylon screw spa...

Страница 50: ...e the jumper wire from PE and insulate secure it to guard against unintentional contactwith chassisor components Important Do Not Remove Disconnect the larger green yellow wire 2 MOV Input Filter Cap...

Страница 51: ...he metal screw and insert a M5 x 15 nylon screw spacer 6 IP54 NEMA Type 12 Drives C D E F P R T W All Two green yellow wires connected to Power Terminal Block PE Green yellow wire to CM Cap Board is c...

Страница 52: ...00V 75 90 C 167 194 F Belden 8770 or equivalent 0 750 mm2 18AWG 3 conductor shielded for remote pot only Encoder Pulse I O 30 m 100 ft Combined Belden9730 4 0 196 mm2 24AWG individually shielded Encod...

Страница 53: ...ption Disconnect the two cable connectors shown below Loosen the two screw latches shown below Slide the cassette out Remove screws securing cassettecover to gain access to the boards No Name Descript...

Страница 54: ...mum load 22 10VDC Pot Ref 23 HW PTC Input 2 See above 24 24VDC 6 Drive supplied logic input power 6 25 Digital In Common 26 24V Common 6 Common for internal power supply 27 Digital In 1 3 Stop CF 115V...

Страница 55: ...ohm input impedance 20 Anlg Current In 2 21 10VDC Pot Ref 2k ohm minimum 22 10VDC Pot Ref 23 Reserved for Future Use 24 24VDC 5 Drive supplied logic input power 5 25 Digital In Common 26 24V Common 5...

Страница 56: ...0 mA Input Configure Input for Current Parameter 320 and add jumper at appropriate terminals Adjust Scaling Parameters 91 92 and 325 326 View results Parameter 002 Analog Input PTC PTC OT set 5V PTC O...

Страница 57: ...Control Internal supply No Changes Required 3 Wire Control External supply I O Board dependent Requires 3 wire functions only Digital In1 Sel Using 2 wire selections causes a type 2 alarm No Changes...

Страница 58: ...0 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 degrees at 25 degrees C Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature...

Страница 59: ...equested from the HIM see ALT Functions on page 67 or the I O terminal block requests manual control through a digital input programmed for Auto Manual TB Man Ref Sel is then set to one of the DPI por...

Страница 60: ...LT then Auto Man on the HIM When the HIM attains manual control the drive speed command comes from the HIM speed control keys Release to Auto Control Press ALT then Auto Man on the HIM again When the...

Страница 61: ...the terminal block with the speed reference provided by the HIM The auto speed reference is produced by the PLC and transmitted to the drive through a communications module installed in the drive Sinc...

Страница 62: ...e Basic Start Up routine The Basic Start Up routine can modify parameter values for Analog and Digital I O Refer to Common I O Programming Changes on page 71 Prepare For Drive Start Up 1 Confirm that...

Страница 63: ...O Programming Changes on page 71 InformationAboutStart UpMotorTests Control schemes vary based on the Start Jog Source selected in Step 3 Motor Tests During motor tests and tuning procedures the driv...

Страница 64: ...n Menu Diagnostics Parameter Device Select Memory Storage Start Up Preferences PowerFlex 700 Start Up Startup consists of several steps to configure a drive for basic applications PowerFlex 700 Start...

Страница 65: ...ge capability must be provided in the system to guard against possible damage and b disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an extern...

Страница 66: ...ge to a parameter value Access the function associated with a programming or numeric key Refer to the drive user manual for more information Start the drive Stop the drive or clear a fault Jog the dri...

Страница 67: ...ew minutes See page 69 ALT Key then Function Function Description S M A R T Displays the S M A R T screen This function allows the drive parameter values to be quickly programed by directly accessing...

Страница 68: ...Torque Control Direction Limits Speed Reference Start Stop Modes Ramp Setup Digital and Analog I O Application Set up TorqProve Oil Well Pumps Positioning Speed Profiling See page 70 for details IMPO...

Страница 69: ...ue and Scale for SpeedReferences Speed Torque Control Done Exit Pos Spd Profile Pos SpdPro le Done Exit Torq Proving TorqProving Detailed Done Exit Done Exit Application Selection 1 SMART 2 Basic 3 De...

Страница 70: ...luminates when power is applied to thedrive Green Flashing Drive ready but not running and no faults are present Steady Drive running no faults are present Yellow Flashing Drive Stopped An inhibit con...

Страница 71: ...ndition Analog In 2 is not a valid Speed Reference source if selected for any of the following 117 Trim In Select 126 PI Reference Sel 128 PI Feedback Sel 147 Current Lmt Sel 179 Sleep Wake Ref 3 Set...

Страница 72: ...t Checkprogramming Checkforexcessload improper DC boost setting DC brake volts set too high or other causes of excess current IR Volts Range 77 Calculate is the autotune default and the value determin...

Страница 73: ...Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B TB Man Ref Cflct 30 Occurs when Auto Manual is selected default for Digital In3 Sel paramete...

Страница 74: ...ramming can be missing Flashing yellow status light and DigIn CflctB indication on LCD HIM Drive Status 2 shows type 2 alarm s Program Digital InxSel to resolve conflicts Remove multiple selections fo...

Страница 75: ...otate Autotune procedure Cause s Indication Corrective Action Digital input is not selected for reversing control None Check Digital Inx Sel Choose correct input and program for reversing mode Digital...

Страница 76: ...lt information is removed so that you can use the Human Interface Module HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After correctiv...

Страница 77: ...Rockwell Automation Publication 20B IN019E EN P July 2013 77 PowerFlex 700 Adjustable Frequency AC Drive Frames 0 6 Notes...

Страница 78: ...p www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can conta...

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