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Alfa Laval ALB-ME-GP-30 40LF-S3 Series, Инструкция по эксплуатации

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Alfa Laval ALB-ME-GP-30 40LF-S3 Series Скачать руководство пользователя страница 12

3 Installation

Study the instructions carefully and pay special attention to the warnings!
Always check the Agitator before operation - see chapter 3.3 Pre-use check.
The Agitator is for permanent fastening.
Make sure that the motor correspond to the environment.

Guidelines for installing Flat Shaped Welding Flange (FSWF), ALS Agitator:

(for mounting flange without nose)

CAUTION
Alfa Laval recommend that all other welding tasks on the tank are finished before installing welding flange in tank.

ALS Agitator must be installed in the tank as shown in chapter 6.2 Mounting angle for side mounted Agitator type ALS which can
be achieved as shown on the illustration below.

1. Tank wall
2. Cone for welding flange
3. Welding flange

1

2

3

4305-0004

1

2

3

4305-0005

12

Содержание ALB-ME-GP-30 40LF-S3 Series

Страница 1: ...4303 0151 100000818 EN2 2020 02 Original manual Instruction Manual Alfa Laval Agitator ALS ALB ATEX...

Страница 2: ......

Страница 3: ...oting 25 4 3 Cleaning recommendations 26 4 4 Temperature limits 26 5 Maintenance 27 5 1 General maintenance 27 5 2 Replacement of drive unit 28 5 3 Replacement of shaft seal type S3 29 6 Technical dat...

Страница 4: ...is used DS EN ISO 12100 2011 Safety of Machinery Risk Assessment is in conformity with Ex ATEX Directive 2014 34 EU The following harmonised standards and regulations have been applied for non electri...

Страница 5: ...esignation ALT B is for top mounting ALS is for side mounting and ALB is for bottom mounting The exact mounting angle is specified on the Name Plate and must be followed Definitions on mounting angles...

Страница 6: ...r start Agitator in the wrong rotation direction Never use the Agitator for hybrid mixture Always rinse well with clean water after cleaning Beware of temperature limitations Beware of Agitator in ope...

Страница 7: ...held responsible for incorrect unpacking Step 1 Inspect the delivery for visible transportation damages all issues to be reported to carrier Step 2 Check the delivery for 1 Complete Agitator 2 Namepla...

Страница 8: ...tudy the instructions carefully TD605 103 WARNING Do NOT use eye bolts on gear motor to lift the Agitator They are only for gear motor removal TD605 101 WARNING Do NOT use eye bolts on shroud if any t...

Страница 9: ...hafts must be supported adequately during lifting to protect shaft bearings and seals arrangements Gear motor motor may be used for lifting the assembled Agitator Step 4 During transportation 1 Always...

Страница 10: ...the Agitator see Step 2 Always have safety elements removed by authorized personnel Never cover or remove the nameplate Never connect to power supply during installation or service Always have the Agi...

Страница 11: ...uration The following information is required to calculate the forces P Power of the motor in kW n Speed of Agitator shaft RPM S Shaft length according to Agitator type designation Sxxxx in mm D Large...

Страница 12: ...stalling Flat Shaped Welding Flange FSWF ALS Agitator for mounting flange without nose CAUTION Alfa Laval recommend that all other welding tasks on the tank are finished before installing welding flan...

Страница 13: ...wn on the illustration below In case of installation of Welding Flange parallel to tank bottom surface shaft perpendicular to tank bottom surface it is always recommended to use a bead cone This is to...

Страница 14: ...t Welding procedure FSWF ALS Agitator for mounting flange without nose Step 1 Always allow flange to cool to ambient temperature after each section has been welded Position the flange correctly T D 6...

Страница 15: ...ation see chapter 3 3 Pre use check The Agitator is for permanent fastening Make sure that the motor correspond to the environment Step 4 Ensure that the surface flatness tolerance equals 0 25 after w...

Страница 16: ...lding flange onto a bended rim of the tank bottom plate this is to secure adequate flexibility at high loads e g when the tank is filled If a bended rim is impossible to obtain due to a high plate thi...

Страница 17: ...to the environment Step 4 Weld the following sections first from inside then from outside and cool to ambient temperature after each section has been welded Step 1 Step 2 Step 3 TD605 217 A B C D E F...

Страница 18: ...side mounted Agitator type ALS and chapter 6 3 Mounting angle for bottom mounted Agitator type ALB Always refer to tightening torques in chapter 6 5 Tightening torques for bolt connections when tight...

Страница 19: ...ment Step 3 Mount impeller device s onto shaft Hub diameter mm a dimension mm 30 1 1 40 1 8 55 80 120 2 8 TD605 037 3 x 3 x TD605 038 a a All weld propeller to shaft with one welding seam at a time co...

Страница 20: ...installation requirements regarding the position can be found in chapter 6 2 Mounting angle for side mounted Agitator type ALS and chapter 6 3 Mounting angle for bottom mounted Agitator type ALB to e...

Страница 21: ...which deviate from those given in chapter 2 3 Intended use and 6 1 Technical data Always ensure that all alignment specifications given in chapter 6 6 Shaft alignment are followed Always make sure th...

Страница 22: ...s used the speed must be monitored according to section 6 7 Use of frequency converter drive VLT It must be ensured NOT to operate continuously within 20 of critical oscillation speed The critical osc...

Страница 23: ...incineration plant Metal straps should be sent for material recycling Maintenance During maintenance oil and wear parts in the machine are replaced All metal parts should be sent for material recyclin...

Страница 24: ...itch off the Agitator and find the cause of failure see chapter 4 2 Troubleshooting The Agitator is designed to max 5 starts per hour Inspect the Agitator regularly Inspect Clean Lubricate Supplier in...

Страница 25: ...ased temperature Unusual noise Defect Replace drive unit Bearing gap Renovate or change the drive unit immediately Increased decreased power Switch of power supply Drive unit No grease Replace drive u...

Страница 26: ...ning In Place SIP Sterilising In Place Always rinse well with clean water after cleaning 4 4 Temperature limits The highest allowable ambient temperature is 40 C The highest allowable operating temper...

Страница 27: ...e proper tools Always replace sealing elements before reassembling WARNING Follow the dismantling and assembly instructions to the letter After maintenance chapter 3 3 Pre use check must be read thoro...

Страница 28: ...ismantling drive unit please see instructions in 5 3 Replacement of shaft seal type S3 Step 3 Loosen cap nuts CAUTION If dismantling motor from gear Follow supplier instructions Ensure that the gear o...

Страница 29: ...all seal faces are totally clean using alcohol If possible always dismantle the Agitator from the tank before dismounting any parts The seal see chapter 2 3 Intended use is designed for dry running s...

Страница 30: ...s in chapter 6 1 Technical data Step 3 1 Remove guards from lantern 2 Remover cap nuts 3 Move the mounting flange including stationary seal ring carefully along the shaft avoiding contact TD605 092 1...

Страница 31: ...tator type ALS To ensure optimal agitation the side mounted Agitator must be installed in the mounting angle specified on the name plate as described in the Alfa Laval quotation agreement and as shown...

Страница 32: ...nting angle for bottom mounted Agitator type ALB To ensure optimal agitation the bottom mounted Agitator must be installed in the mounting angle specified on the name plate as described in the Alfa La...

Страница 33: ...ator and depending on the zone classification inside the tank the level switch must correspond to different safety levels Zone 0 20 inside the tank the level switch must correspond to b2 according to...

Страница 34: ...fter propellers has been welded onto the shaft and or two shaft parts has been welded together the shaft must be aligned If the shafts has been welded according to Alfa Lavals recommendations shown be...

Страница 35: ...est of the shaft and the surrounding temperature 2 10 minutes depending on amount of heat introduced 6 Step 3 4 and 5 are repeated until the alignment is according the specified U which is a function...

Страница 36: ...hall be evaluated and may marked b2 according to EN ISO 80079 37 6 The functions of these ignition protective systems have to be checked before start up according to the manual from the manufacturer o...

Страница 37: ...6 Technical data 6 8 Storage Store the Agitator in dry and clean environments Rotate shaft every second week to ensure seal faces do not stick together 37...

Страница 38: ...7 Parts list and drawing service kits 7 1 Agitator ALS ALB ATEX 4303 0152 4303 0156 4303 0155 38...

Страница 39: ...ivet 130 1 Parallel key 142 1 Welding flange 143 1 Welding flange 144 1 Welding flange raised 146 1 Fixing element 147 1 Screw 157 1 Spring ring 158 2 Guard 159 8 Screw 160 8 Cap nut Service kits Deno...

Страница 40: ...ng maintenance and storage of the drive unit please find the drive unit instruction manual by below links For Agitators with gears please find the drive unit instruction manual by below link https www...

Страница 41: ...41...

Страница 42: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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