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2480 Remote Intensifier Tooling Alcoa Fastening Systems

ASSEMBLY OF BASE

(Figures 10 & 14)

NOTE: See F

ILL

AND

LEED

ROCEDURE

FOR

ISASSEMBLED

OOLS

before proceeding.

1. Insert Plug (78).

2. Holding handle inverted in a vice, Place Cylinder

(53) on Handle (21) with Dowel (79) and Plug (78)

with O-Rings (74) in place

positioned in matching

holes.

(Figure 10a)

3. Assemble Gland Assembly (54) with Vibratite

505125. Screw complete Gland Assembly into
Handle. Torque to 100-120 ft. lbs. using 1-3/8 socket
wrench.

(Figure 10b)

4. Push Air Piston/Rod assembly with Quad Ring (50)

in place into Air Cylinder (51) until it bottoms at top
of Cylinder (53).

(Figure 10b)

5. Turn tool upright. Install Hydraulic Piston (34)

(with

O-ring (33) and Back-up rings (38) in place)

handle. Press in from top of handle taking care not
to damage seals.

(Figure 14)

6. Push Screw (32) with O-ring (35) in place through

Hydraulic Piston (34) and screw into top of piston
rod. Hold Nut (41) with 9/16 socket and extension

and torque Screw (32) using 7/64 hex key to 55-60
in. lbs. Torque Nut (41) to 28-32 ft. lbs.

7. Hold handle in vise with bottom facing up. Push

Cylinder Head (49) with O-ring (48) in place squarely
into cylinder. Install Retaining Ring (47).

8. Position O-ring (44) and Muffler (43) on center of

Cylinder Head (49). Place Gasket (46) on Cylinder
Assembly (53).

NOTE: Lip must face Bottom Plate

(42).

Place Muffler End Cap (42) on top of Gasket

(46) and secure with 3 Button Head Screws (45)
using 1/8 hex key.

9. Turn tool upright. Install O-Ring (74) at top of Handle

(21).

10. Install O-rings (24 & 30) & Back-up Rings (25 & 29) on

Pull Gland (28) Install O-rings (24 & 26) & Back-
upRings (25 & 27) on Return Gland (23). Push Gland
Assemblies into Manifold Block (68).

NOTE: Be sure

that all O-rings and Back-up Rings are in place
and oriented correctly on the Glands prior to
assembling.

11. Push Manifold Block down on Handle (21). Place tool

in a vise Head down and install 4 Screws (69) and
torque to 170 inch pounds.

continued

(2)

Press Handle (21) and Cylinder (53) together with Dowel (79) and Plug (78) in place.

Figure 10a

Figure 10b

Torque to

100-120 ft.lbs.

Figure 10

Содержание Huck 2480RI

Страница 1: ...01 28 2005 HK1009 INSTRUCTION MANUAL 2480RI PNEUDRAULIC INSTALLATION TOOL...

Страница 2: ...lace Kingston New York USA Date January 2005 Sound Levels Model 2480RI SEL 82 dB A peak value 108 2 dB C For an eight hour work day installing 5000 typical Huck fasteners will result in an equivalent...

Страница 3: ...3 SPECIFICATIONS 4 SAFETY 5 TOOL DANGER ZONES 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 8 SERVICING THE TOOL General 8 Daily 8 Weekly 8 Disassembly 9 12 Assembly 13 16 Fill and Bleed 17 18 SERVIC...

Страница 4: ...205 208 3 32 84 3 5 425 138 1 41 36 6 55 166 Stroke 875 500 without Stroke Limiter Weight 2 2 lbs Tool Head only Air Pressure 90 psi Pull Capacity 3946 lbs 90 psi Intensifier Displacement 8298526 cu...

Страница 5: ...efer to ANSI Z87 1 1989 6 Disconnect primary power source before doing maintenance on Huck equipment 7 If any equipment shows signs of damage wear or leakage do not connect it to the primary power sup...

Страница 6: ...6 2480 Remote Intensifier Tooling Alcoa Fastening Systems TOOL DANAGER ZONES...

Страница 7: ...rod moves downward a column of pressurized fluid is forced into the tool which moves the pull piston back The attached nose assembly moves with the pull piston to start fastener installation When fast...

Страница 8: ...tools both standard and special must be available 4 All parts must be handled carefully and examined for damage or wear Always replace Seals when tool is disassembled for any reason Components should...

Страница 9: ...r Piston 4 can be pushed to rear of Cylinder 12 to drain fluid Discard fluid 6 Disassemble cylinder and piston assembly as follows a Place Spacer over threaded end of Piston Figure 2a Thread Piston As...

Страница 10: ...itting just enough to remove easily Then cut hose squarely across to be ready for assembly a Remove Air Hose from Hose Fitting and unscrew Hose Fitting from Trigger Housing b Unscrew Air Trigger Assem...

Страница 11: ...top of Manifold Block 10 Remove Pull Gland Assembly 90 and Return Gland Assembly 22 from the separated Handle and Manifold Block and remove seals from glands Figure 5 11 Hold remaining Handle and Cyl...

Страница 12: ...nsion remove Gland Assembly 54 Handle and Cylinder will now separate 19 Remove Plug 78 20 Push hydraulic Piston Assembly 31 out of handle Push out from top to bottom CAUTION A plastic or wooden drift...

Страница 13: ...ge may result 2 Thread Piston Assembly Tool onto Piston Lubricate Polyseal inside diameter and external diameters of Piston and Piston Assembly Tool Press evenly against Gland Cap to slide Front Gland...

Страница 14: ...ard plastic ferrule from nut before attaching air hose to quick disconnect a Push O Ring 500777 over threads of Trigger Body b Push Trigger Stem through Trigger Body then Stretch O Ring 500772 over Tr...

Страница 15: ...nd extension and torque Screw 32 using 7 64 hex key to 55 60 in lbs Torque Nut 41 to 28 32 ft lbs 7 Hold handle in vise with bottom facing up Push Cylinder Head 49 with O ring 48 in place squarely int...

Страница 16: ...seated 15 Push End Cap 77 with O ring 81 in place into Cylinder and secure with Retaining Ring 76 16 Attach Lower Guard 97 with two screws 98 17 Slide Top Guard 95 over ends of Swivel Assemblies 17 a...

Страница 17: ...ssary If stroke is correct install a test fastener 7 Remove the Reservoir Assemblies and replace the two Reservoir Plugs 75 and tighten CAUTION Oil may be present in Reservoir tubes Remove with care R...

Страница 18: ...ertical Disconnect Tool from air supply 5 Push tool Piston 4 into the full forward position and hold tool upside down Fill PULL and RETURN ports with hydraulic fluid 6 With tool still upside down care...

Страница 19: ...19 2480 Remote Intensifier Tooling Alcoa Fastening Systems S SER ERVICE VICE N NOTES OTES...

Страница 20: ...6 55 78 22 74 68 20 64 63 To Air Trigger 69 4 66 2 67 65 52 90 31 71 2 21 70 2 53 54 See Detail See Detail See Detail 81 77 88 74 2 82 79 89 91 2 97 98 2 See Detail A A 68 Ref 20 Ref 72 Ref 75 Ref Fig...

Страница 21: ...27663 Top Guard 1 96 500047 Socket Head Cap Screw 2 97 127664 Lower Guard 1 98 500060 Socket Head Cap Screw 2 99 500064 Screw 4 100 507107 Locknut 4 1 127537 Air Trigger Hose Assembly 1 2 111795 Retai...

Страница 22: ...draulic system Refer to Fill and Bleed section 3 Pintail stripped and or swaged collar not ejected a Check for broken or worn jaws in nose assembly Refer to nose assembly data sheet b Insufficient flu...

Страница 23: ...stom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PA...

Страница 24: ...ducts France Operations Clos D Asseville BP4 95450 Us Par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the Un...

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