Aircel DHT-100 Скачать руководство пользователя страница 6

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Design Parameters

Type of dryer: Refrigerated
Power supply: 115, 230 Volt / single phase / 60Hz
Refrigerant type: R-134A
 

Chemical Composition: HFC

Parameter 

Description

Optimum Maximum Minimum

Air Pressure 
(PSIG)

150-175

200

80

Air Inlet 
Temperature (°F)

100-180

200

40

Ambient 
Temperature (°F)

75

100

32

Suction Gauge 
Reading (psig)

28-40

60

28

Discharge Gauge 
Reading (psig)

160-250

350

80

Evaporator 
Temperature (°F)

38-42

60

33

Description

System

A broad range of non-cycling refrigerated 
compressed air dryers from 10 to 10,000 scfm is 
offered. The High Inlet Temperature Refrigerated 
Air Dryer series covers a flow range from 20 to 
125 scfm providing reliable, constant dew point 
performance in all flow conditions.  Through 
optimization of critical dryer components – heat 
exchanger, separator, and condensate removal – the 
system ensures the highest performance at full- 
and partial-load conditions.  R-134a refrigerant 
is used in all refrigerated compressed air dryers 
as standard.  R-134a is the industry’s preferred 
choice because of its 0.0 ozone depletion factor and 
global warming potential.  R-134a is a one-blend 
refrigerant providing consistent performance (no 
temperature glide) and easy service (no mixture of 
different refrigerants).

Hot saturated air enters the air-to-air heat 
exchanger of the High Inlet Temperature 
Refrigerated Air Dryer and is precooled by the 
outgoing dry air. Precooling saves energy by 
reducing the heat load on the dryer’s compressor. 
The cool saturated air enters the air-to-refrigerant 
heat exchanger where air temperature is lowered 
to the 48 to 50°F range. This dramatic temperature 
drop condenses water and oil. 
The mixture of cold air and condensation then 
flows into the two-stage separator filter where 
liquids and contaminants are removed by 
centrifugal action, directional flow change, and 
velocity reduction. Once bulk liquids have been 
removed, the compressed air goes through a 
stainless steel mist eliminating filter that coalesces 
oil aerosols and oil vapors within the 50-micron 
range, and then separates and removes them. At 
this point, the compressed air is dry and virtually 
oil-free. 
Cold, dry air exits through the precooler heat 
exchanger and is reheated by incoming hot air. 
Reheating restores energy and also prevents 
condensation from forming on the outside of air 
distribution piping. In the refrigeration unit, the 
compressor pumps hot, high-pressure gaseous 
refrigerant to the condenser where it is cooled 
and liquefied by ambient air. From the condenser, 
liquid refrigerant first flows through the receiver, 
then through a filter/dryer, and finally through the 
expansion valve where pressure and temperature 
are reduced. This reduction in pressure causes 
the liquid refrigerant to boil until it reaches the 
saturation temperature that corresponds to its 
pressure. As the low-pressure refrigerant passes 
through the evaporator, heat flows from the 
compressed air to the refrigerant, causing the 
boiling to continue until all refrigerant is vaporized. 
Refrigerant gas is returned to the compressor and 
the cycle is repeated. A hot gas by-pass valve is used 
to control temperature in the evaporator.

Aircel DHT Series - Models 20 - 125

Содержание DHT-100

Страница 1: ...advise of safety precautions and or standard practices Obey these signal words as defined below DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious...

Страница 2: ...ulted before installing to verify local codes and installation procedures In the absence of such codes install unit according to the National Electric Code NFPA No 70 latest edition A qualified instal...

Страница 3: ...njury Shut Down Procedures 15 Shut Down Emergency 15 Short Term Shut Down 15 Service Information 16 Maintenance 16 Troubleshooting 18 Electrical 18 Refrigeration 18 Condensate Removal 19 Other 19 Trou...

Страница 4: ...4 Refrigerated Dryer Serial Plate Label For Mfg Personnel Affix Label Here if Data Sheet on pg 3 was not completed Aircel DHT Series Models 20 125...

Страница 5: ...n Skin Eye Irritant Use proper safety and protective equipment including chemical safety goggles or face shield and impervious gloves when handling refrigerants Exercise care to ensure that liquid ref...

Страница 6: ...he air to refrigerant heat exchanger where air temperature is lowered to the 48 to 50 F range This dramatic temperature drop condenses water and oil The mixture of cold air and condensation then flows...

Страница 7: ...ger where it is pre cooled by outgoing air from the air to refrigerant heat exchanger This energy saving heat exchanger provides several advantages such as a reduction of the heat load imposed on the...

Страница 8: ...o refrigerant heat exchanger refrigerant inlet air refrigerant refrigerant outlet exiting air incoming air stainless steel mist eliminator pre cooler heater Typical Schematic Flow Diagram 40 125 scfm...

Страница 9: ...ion it is recommended that immediately upon receipt of the unit the system is checked for the following 1 Inspect unit on delivery 2 Report any damage to the delivery carrier 3 Request a written inspe...

Страница 10: ...lugs and frame only Do not lift by piping Installation Codes and Procedures WARNING Follow proper lock out tag out procedures before performing service or maintenance work Electrical installation must...

Страница 11: ...proper operation at the conditions noted on the serial plate label 5 Provide adequate power supply See Rating and Specification information section Make all electrical connections to the dryer as sho...

Страница 12: ...12 Typical Installation Aircel DHT Series Models 20 125 Typical Installation...

Страница 13: ...and retest all leaks 7 Verify that all instrumentation pressure gauge s and drain air tubing fittings are tight 8 Ensure that the air system has come up to full pressure and has filled the high inlet...

Страница 14: ...the timer should be adjusted to open the drain solenoid just long enough to discharge the accumulated condensate Set the timer so that only air discharges at the end of the open period Recommended in...

Страница 15: ...Procedures Shut Down Emergency The high inlet temperature series refrigerated air dryer system can be shut down under any conditions and at any time by turning the unit off at the dryer or at the mai...

Страница 16: ...prior to performing any maintenance activity on the dryer Daily With the dryer on line Verify the operating pressure temperature and flow rate are correct and conform to those listed in the Rating and...

Страница 17: ...e O ring is not secured important 3 The same procedure applies when removing the filter separator for changing the element if applicable Hot Gas By Pass Adjustment Check the refrigerant suction pressu...

Страница 18: ...aker fuse disconnect to determine if there is electrical power to the unit A quick check should determine if the power switch is turned on and the unit is running After determining that the power is s...

Страница 19: ...ipped with automatic drain override switch push manual override button to test drain flow Ensure automatic electronic timer if applicable is functioning properly Ensure moisture separator and coalesce...

Страница 20: ...r system not working properly or not working Refrigeration compressor stopped due to plugged or dirty condenser coil Clean condensing coil and ensure adequate ventilation of unit Refrigeration compres...

Страница 21: ...hin 8 12 of rating on data plate Low water flow or pressure to water cooled condenser Check water flow and or pressure and adjust according to specifications Defective fan control cycling switch Repla...

Страница 22: ...beams loosened during shipping Check all screws and bolts on dryer system and tighten Loose mounting bolts bent fan blade or worn bearings on condenser fan motor Tighten bolts straighten or replace fa...

Страница 23: ...lower ambient temperature Compressed air temperature entering the refrigeration dryer is too high Check compressed air inlet temperature to ensure it is within the operating parameters listed in the D...

Страница 24: ...Low refrigerant suction pressure suction gauge reading out of range and or refrigeration compressor covered with ice Refrigeration circuit hot gas bypass valve out of adjustment or defective Contact...

Страница 25: ...000 NIOSH REL TWA 1000 DFG MAKs TWA 1000 PEAK 2 MAK 15 min average value 1 hr interval DFG MAK Pregnancy Risk Classification C Carcinogenicity TLV A4 Trichlorofluoromethane Freon 11 75 69 4 0 2 0 NE 1...

Страница 26: ...fect after over exposure to this gas mixture must be taken for medical attention Rescuers should be taken for medical attention if necessary Take a copy of the label and the MSDS to physician or other...

Страница 27: ...act with other compounds in the heat of a fire MATERIALS WITH WHICH SUBSTANCE IS INCOMPATIBLE Titanium will burn in Nitrogen a main component of this gas mixture Lithium reacts slowly with Nitrogen at...

Страница 28: ...have not been determined for the components of this gas mixture 12 ECOLOGICAL INFORMATION ENVIRONMENTAL STABILITY The gas will be dissipated rapidly in well ventilated areas 1 1 2 Trichloro 1 1 2 tri...

Страница 29: ...1 1 2 trifluoro ethane Rhode Island Hazardous Substance List Trichlorofluoromethane Dichlorodifluoromethane Oxygen Texas Hazardous Substance List Trichlorofluoromethane Dichlorodi fluoromethane 1 1 2...

Страница 30: ...30 Wiring Diagram SCFM Rated 20 to 50 Models 1 Phase 120 Volt 60 Hz Aircel DHT Series Models 20 125...

Страница 31: ...High Inlet Temperature Refrigerated Air Dryer 31 Wiring Diagram SCFM Rated 75 to 100 Models 1 Phase 120 Volt 60 Hz...

Страница 32: ...32 Wiring Diagram SCFM Rated 125 Model 1 Phase 208 230 Volt 60 Hz Aircel DHT Series Models 20 125...

Страница 33: ...33 Service Notes Date Service Performed Notes High Inlet Temperature Refrigerated Air Dryer...

Страница 34: ...34 Service Notes continued Date Service Performed Notes Aircel DHT Series Models 20 125...

Страница 35: ...Service Notes continued Date Service Performed Notes 35 High Inlet Temperature Refrigerated Air Dryer...

Страница 36: ...orrosion lack of proper maintenance incorrect installation modification or misapplication of equipment Routine maintenance or adjustment required under normal operation as outlined in the Aircel opera...

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