Aircel DHT-100 Скачать руководство пользователя страница 13

High Inlet Temperature Refrigerated Air Dryer

13

Preliminary Start-Up Checklist

 

Notice:  For all models, wait at least 6 hours 
after transporting or moving of dryer system 
before starting the dryers. Turn the main power  
switch to the dryer on, but do not turn    
the dryer on/off switch to the on   
position until 6 hours have passed. The    
power indicating light will be on. 

1.  Check that the inlet and outlet connections 

are the correct size and pressure rating, and 
tightened securely.  

2.  Check that the correct power supply is 

connected to the high inlet temperature series 
refrigerated air dryer system with an adequate 
disconnect switch. 

3.  Check that all compressed air line service valves 

are open and that compressed air is available to 
be supplied to the high inlet temperature series 
refrigerated air dryer system. 

4.  Check that all liquid drain service valves are 

open. This is to ensure that any residual bulk 
condensate that may have accumulated in the 
compressed air lines is discharged immediately 
upon start up. These drains must be closed 
once system is brought on line for use. The 
drain valve on the refrigerated air dryer can be 
opened by pushing the test button located on 
the front control panel. 

5.  With the customer-supplied compressed air 

to the system, OPEN the inlet valve slowly to 
gradually pressurize the system. Do not open 
valve too quickly. Opening valve and suddenly 
pressurizing the system can cause damage to the 
dryer heat exchanger and other components.

6.  Check the complete air system piping 

connections and dryer system connections for 
leaks at this time. Repair and retest all leaks.

7.  Verify that all instrumentation (pressure 

gauge/s) and drain air tubing fittings are tight.

8.  Ensure that the air system has come up to 

full pressure and has filled the high inlet 
temperature series refrigerated air dryer with 
compressed air.  Before opening the outlet valve 
on the system and after the dryer has been 
started under no load, let the dryer run for at 

least fifteen (15) minutes to allow stabilization 
of the system. Verify the following: 

 

a. The dryer is designed to run continually  
  and should not be cycling on and off with  
  the air compressor. The non-cycling    
  operation of the dryer is controlled by an  
  automatic expansion valve or a thermostatic  
  expansion valve / hot gas by-pass valve. The  
  valves will open and close automatically  
  depending on the amount of heat load to the  
  evaporator, thus maintaining the desired  
  pressure dew point. 

 

b. Check the inlet compressed air temperature  
  and pressure to the dryer and verify that it  
  meets the specified requirements.

 

c.  Fan rotation, for dryers with an air-cooled  
  condenser, rotation should be in accordance  
  with the fan rotation shown on the details  
  located on top and back of the condenser.  
  Cooling air is drawn through the condenser  
  coils. If the motor rotation is not correct,  
  turn off the power switch and put the main  
  power supply disconnect in the “off”   
  position; lock and tag; check the wiring;  
  correct the wire lead locations; recheck for  
  correct rotation (3 phase unit only).

 

d. The refrigeration gauge readings should be as  
follows: 

 

 

•   Refrigerant suction pressure R-134a  

 

 

= 28-40 psig     

 

 

•  Refrigerant discharge pressure R- 

 

 

134a = 160-250 psig    

 

Notice:  The above discharge pressures depend  
 

upon ambient temperature and can  

 

vary slightly according to temperature  

 fluctuations.

9.  After all of the preliminary start up checklist 

Содержание DHT-100

Страница 1: ...advise of safety precautions and or standard practices Obey these signal words as defined below DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious...

Страница 2: ...ulted before installing to verify local codes and installation procedures In the absence of such codes install unit according to the National Electric Code NFPA No 70 latest edition A qualified instal...

Страница 3: ...njury Shut Down Procedures 15 Shut Down Emergency 15 Short Term Shut Down 15 Service Information 16 Maintenance 16 Troubleshooting 18 Electrical 18 Refrigeration 18 Condensate Removal 19 Other 19 Trou...

Страница 4: ...4 Refrigerated Dryer Serial Plate Label For Mfg Personnel Affix Label Here if Data Sheet on pg 3 was not completed Aircel DHT Series Models 20 125...

Страница 5: ...n Skin Eye Irritant Use proper safety and protective equipment including chemical safety goggles or face shield and impervious gloves when handling refrigerants Exercise care to ensure that liquid ref...

Страница 6: ...he air to refrigerant heat exchanger where air temperature is lowered to the 48 to 50 F range This dramatic temperature drop condenses water and oil The mixture of cold air and condensation then flows...

Страница 7: ...ger where it is pre cooled by outgoing air from the air to refrigerant heat exchanger This energy saving heat exchanger provides several advantages such as a reduction of the heat load imposed on the...

Страница 8: ...o refrigerant heat exchanger refrigerant inlet air refrigerant refrigerant outlet exiting air incoming air stainless steel mist eliminator pre cooler heater Typical Schematic Flow Diagram 40 125 scfm...

Страница 9: ...ion it is recommended that immediately upon receipt of the unit the system is checked for the following 1 Inspect unit on delivery 2 Report any damage to the delivery carrier 3 Request a written inspe...

Страница 10: ...lugs and frame only Do not lift by piping Installation Codes and Procedures WARNING Follow proper lock out tag out procedures before performing service or maintenance work Electrical installation must...

Страница 11: ...proper operation at the conditions noted on the serial plate label 5 Provide adequate power supply See Rating and Specification information section Make all electrical connections to the dryer as sho...

Страница 12: ...12 Typical Installation Aircel DHT Series Models 20 125 Typical Installation...

Страница 13: ...and retest all leaks 7 Verify that all instrumentation pressure gauge s and drain air tubing fittings are tight 8 Ensure that the air system has come up to full pressure and has filled the high inlet...

Страница 14: ...the timer should be adjusted to open the drain solenoid just long enough to discharge the accumulated condensate Set the timer so that only air discharges at the end of the open period Recommended in...

Страница 15: ...Procedures Shut Down Emergency The high inlet temperature series refrigerated air dryer system can be shut down under any conditions and at any time by turning the unit off at the dryer or at the mai...

Страница 16: ...prior to performing any maintenance activity on the dryer Daily With the dryer on line Verify the operating pressure temperature and flow rate are correct and conform to those listed in the Rating and...

Страница 17: ...e O ring is not secured important 3 The same procedure applies when removing the filter separator for changing the element if applicable Hot Gas By Pass Adjustment Check the refrigerant suction pressu...

Страница 18: ...aker fuse disconnect to determine if there is electrical power to the unit A quick check should determine if the power switch is turned on and the unit is running After determining that the power is s...

Страница 19: ...ipped with automatic drain override switch push manual override button to test drain flow Ensure automatic electronic timer if applicable is functioning properly Ensure moisture separator and coalesce...

Страница 20: ...r system not working properly or not working Refrigeration compressor stopped due to plugged or dirty condenser coil Clean condensing coil and ensure adequate ventilation of unit Refrigeration compres...

Страница 21: ...hin 8 12 of rating on data plate Low water flow or pressure to water cooled condenser Check water flow and or pressure and adjust according to specifications Defective fan control cycling switch Repla...

Страница 22: ...beams loosened during shipping Check all screws and bolts on dryer system and tighten Loose mounting bolts bent fan blade or worn bearings on condenser fan motor Tighten bolts straighten or replace fa...

Страница 23: ...lower ambient temperature Compressed air temperature entering the refrigeration dryer is too high Check compressed air inlet temperature to ensure it is within the operating parameters listed in the D...

Страница 24: ...Low refrigerant suction pressure suction gauge reading out of range and or refrigeration compressor covered with ice Refrigeration circuit hot gas bypass valve out of adjustment or defective Contact...

Страница 25: ...000 NIOSH REL TWA 1000 DFG MAKs TWA 1000 PEAK 2 MAK 15 min average value 1 hr interval DFG MAK Pregnancy Risk Classification C Carcinogenicity TLV A4 Trichlorofluoromethane Freon 11 75 69 4 0 2 0 NE 1...

Страница 26: ...fect after over exposure to this gas mixture must be taken for medical attention Rescuers should be taken for medical attention if necessary Take a copy of the label and the MSDS to physician or other...

Страница 27: ...act with other compounds in the heat of a fire MATERIALS WITH WHICH SUBSTANCE IS INCOMPATIBLE Titanium will burn in Nitrogen a main component of this gas mixture Lithium reacts slowly with Nitrogen at...

Страница 28: ...have not been determined for the components of this gas mixture 12 ECOLOGICAL INFORMATION ENVIRONMENTAL STABILITY The gas will be dissipated rapidly in well ventilated areas 1 1 2 Trichloro 1 1 2 tri...

Страница 29: ...1 1 2 trifluoro ethane Rhode Island Hazardous Substance List Trichlorofluoromethane Dichlorodifluoromethane Oxygen Texas Hazardous Substance List Trichlorofluoromethane Dichlorodi fluoromethane 1 1 2...

Страница 30: ...30 Wiring Diagram SCFM Rated 20 to 50 Models 1 Phase 120 Volt 60 Hz Aircel DHT Series Models 20 125...

Страница 31: ...High Inlet Temperature Refrigerated Air Dryer 31 Wiring Diagram SCFM Rated 75 to 100 Models 1 Phase 120 Volt 60 Hz...

Страница 32: ...32 Wiring Diagram SCFM Rated 125 Model 1 Phase 208 230 Volt 60 Hz Aircel DHT Series Models 20 125...

Страница 33: ...33 Service Notes Date Service Performed Notes High Inlet Temperature Refrigerated Air Dryer...

Страница 34: ...34 Service Notes continued Date Service Performed Notes Aircel DHT Series Models 20 125...

Страница 35: ...Service Notes continued Date Service Performed Notes 35 High Inlet Temperature Refrigerated Air Dryer...

Страница 36: ...orrosion lack of proper maintenance incorrect installation modification or misapplication of equipment Routine maintenance or adjustment required under normal operation as outlined in the Aircel opera...

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