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MN-754

Air Lift Performance

Air Lift Performance

Using a butt connector attach the RED compressor wire to the PINK harness wire.

Using a butt connector attach the BLACK compressor wire to the BLACK harness wire.

Carefully apply heat (preferably with a heat gun) to seal these connections.

3.

Battery / ignition connections

 

(see fig. 15)

Identify the power, ground, + ignition leg of the harness.

Ground: 10AWG black wire; Power: 10AWG red wire; Ignition: 18AWG pink wire.

Route power and ground leg of the harness free from any heat source to the battery.

Using a butt connector attach the red wire to a fuse holder.

Attach an 3/8” eyelet to the other end of the fuse holder and attach to the positive

battery (+) terminal.

Attach an 3/8” eyelet to the black wire and attach to the battery ground.

Route the 18AWG pink wire to a key switched IGNITION source that remains on

during cranking. Examples include: ECU, fuel pump.

Do not select an accessory source. If the AutoPilot V2 display shuts off while starting the 

vehicle, this is not a true ignition source.

Using a butt connector attach the pink ignition wire to a fuse holder.

Select ignition source and attach the fused ignition wire.

Use fuse adaptors as necessary.

4. Display

Route the display cable as desired to the preferred operating location.

Attach the display cable to the main harness cable (small white 3 cavity connector).

5. Reconnect the battery.

INSTALL AIR LINES

Use a standard hose cutter (Air Lift part number 10530) or razor blade. Cut all hose ends 

square and as smoothly as possible.

1. Route and attach the air lines to the air springs.

Route air lines free from abrasive edges and heat sources.

2. Attach manifold port 

FL

 to the front, drivers side left spring.

3. Attach manifold port 

FR

 to the front, passengers side right spring.

4. Attach manifold port 

RL

 to the rear, drivers side left spring.

5. Attach manifold port 

RR

 to the rear, passengers side right spring.

6. Attach manifold port 

T

 to the PTC fitting previously installed on the filter.

7. Manifold port 

E

 is the exhaust port.

Port E can be left open, or routed to a preferred exhaust location.

Air lines should be pushed in firmly, with a slight back and forth rotational twist – check the 

connection by pulling on each line to verify a robust connection.

Release the air line from the fitting by releasing air, pushing on the line, depressing the ring 

towards the fitting, and then pulling the hose out of the fitting.

NPT ASSEMBLY INSTRUCTIONS

1.

Inspect the port and fitting ensuring both are free of contaminants and excessive burrs

and nicks.

2.

Apply a stripe of liquid pipe sealant around the male threads leaving the first two threads

uncovered.

3.

Screw finger tight into the port.

4.

Wrench  tighten  the  fitting  to  the  correct  turns  past  finger  tight  position  (see  table  1

located on page 6).

NEVER BACK OFF AN INSTALLED PIPE FITTING TO ACHIEVE PROPER ALIGNMENT. 
LOOSENING INSTALLED PIPE FITTINGS WILL CORRUPT THE SEAL AND CONTRIBUTE 
TO LEAKAGE AND FAILURE.

NOTE

NOTE

NOTE

CAUTION

Содержание AutoPilot V2

Страница 1: ...s and safety please read these instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation INSTALLATION GUIDE AutoPilot V2 P...

Страница 2: ...ptor 1 21043 1 4 MNPT X 1 4 PTC Elbow 1 21847 3 8 MNPT X 1 4 PTC Elbow 1 21737 3 8 Pipe Plug 1 21773 3 8 MNPT X 1 8 MNPT Adapter 1 Part Description Qty 21999 1 8 MNPT X 1 4 PTC Elbow 2 21633 Push Lock...

Страница 3: ...rd notations appear in various locations in this publication Information which is highlighted by one of these notations must be observed to help minimize risk of personal injury or possible improper i...

Страница 4: ...r body is mounted inside the vehicle attach filter to port on end of compressor fig 15 If compressor is located outside the vehicle snorkel inlet filter to dry location inside vehicle using components...

Страница 5: ...laced The tank will need to be purged periodically to reduce eliminate the potential of moisture entering the manifold Tank install see fig 15 1 Using the tank feet as a template drill holes for hardw...

Страница 6: ...LINES Use a standard hose cutter Air Lift part number 10530 or razor blade Cut all hose ends square and as smoothly as possible 1 Route and attach the air lines to the air springs Route air lines fre...

Страница 7: ...ection use a braided leader hose for this moving connection AutoPilot V2 is an advanced pressure based air suspension control system that uses state of the art software algorithms to calibrate or map...

Страница 8: ...d in table 2 Calibrate to your vehicle Press button 2 to enter CALIBRATE fig 3 Press button 1 SYSTEM CAL fig 5 follow instructions to calibrate AutoPilot V2 system to your vehicle Once calibration is...

Страница 9: ...aust the tank to the specified MIN tank pressure then turn ON the compressor and measure its inflate time to achieve MAX pressure fig 9 AutoPilot V2 will record this fill time allowing the operator to...

Страница 10: ...ts can be Low set pressures to the lowest possible pressures for extreme low driving stance Front up for speed bump or driveway clearance Rear up for added load of passengers equipment Play for those...

Страница 11: ...voltage drop may reduce system performance and durability Examples ECU Fuel pump etc Second compressor signal wire AL034 30 AMP fuse AL005 AL002 AL004 AL005 AL007 Attach filter Butt connector 1 2 3 4...

Страница 12: ...IGHT AL005 AL007 Attach filter Drain fill valve mount in accessible location Filter Exhaust 1 4 Elbow Mount to bottom tank port 30 30 86 86 85 85 87 87 Compressor OUT 7 Compressor OUT 7 Battery Source...

Страница 13: ...ay shows PLEASE WAIT as it iterates then will flash SUCCESSFUL when achieved or UNSUCCESSFUL if not able to achieve the target pressure window 3 Micro adjust to 1 PSI If more accuracy is desired doubl...

Страница 14: ...will not corrode the metals aluminum brass steel with which it comes into contact PROBLEM CAUSE SOLUTION Compressor doesn t run There is a blown fuse or relay bad ground or poor electrical connection...

Страница 15: ...MN 754 Air Lift Performance Air Lift Performance Electrical Schematic fig 18 AUTOPILOT V2 GEN 3 PRESSURE CONTROL Sold separately Air Lift Part Number 27679 AUTOPILOT V2 SECOND COMPRESSOR HARNESS...

Страница 16: ...MN 754 Air Lift Performance AutoPilot V2 Remote Control Unit Dimensions 75 2 375 2 875 Side View Top View...

Страница 17: ...ED WITH ANY SCALING USING AN INCORRECT TEMPLATE TO DRILL HOLES MAY CAUSE DAMAGE TO THE VEHICLE PLEASE REFER TO THE ONE INCH SCALE FIG 19 AND USE A MEASURING TOOL TO CONFIRM THAT THE PRINTED SCALE MEAS...

Страница 18: ...MN 754 Air Lift Performance 16444 Compressor Mounting Template 8 1 2 HOLE PATTERN FOR 16444 COMPRESSOR 3 5 16...

Страница 19: ...ve Please note that some states do not allow limitation on how long an implied warranty or condition lasts So the above limitation may not apply to you Except as provided in this warranty and to the e...

Страница 20: ...ft Company customer service first if Parts are missing from the kit Need technical assistance on installation or operation Broken or defective parts in the kit Wrong parts in the kit Have a warranty c...

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