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MN-754

Air Lift Performance

Air Lift Performance

Installing the AutoPilot V2 Kit

INSTALL COMPONENTS

For a complete schematic, please see fig. 15. (pages 10-11)

BEST PRACTICE IS TO LOCATE THE MANIFOLD UNIT INSIDE THE VEHICLE. IF 
EXTERNAL MOUNTING IS DESIRED, THE MANIFOLD MUST BE LOCATED IN AN 
AREA SHIELDED FROM DIRECT WATER SPRAY FROM TIRES OR CAR WASHES. THE 
MANIFOLD SHOULD BE CONSIDERED “WATER RESISTANT” NOT “WATERPROOF”.

Layout

1.

Plan  component  location  first.  Ideally,  the  manifold  should  be  located  above  the

compressor and tank if possible to avoid compressor ingested water from gathering in 

the manifold. This is most important for vehicles operated in below freezing climates. 

2. Prior to mounting components, check to make sure:

the electrical harness connections will reach the manifold and compressor.

the compressor leader hose will reach the tank.

the air lines will route cleanly through the vehicle without kinking or bending.

Be sure to install all components as far as possible from any heat sources. Plan and prepare 

harness and air line routing thru the vehicle. Eliminate all sharp edges that could chafe. Use 

grommets when passing through compartment walls.

Prepare and install the compressor

1. Prepare the compressor intake. If the compressor body is mounted inside the vehicle,

attach filter to port on end of compressor (fig. 15). If compressor is located outside the 

vehicle, snorkel inlet filter to dry location inside vehicle using components supplied with 

compressor.

2. Center punch and drill four holes using the template on page 19.

3. Attach using the hardware supplied with the compressor.

If the harness must be lengthened, use properly sized butt connectors and wire. If extending 

the power/ground wires, use 8AWG wire minimum or contact Air Lift for more information.

The supplied harness is only capable of powering a single compressor. If installing dual 

compressors, a second dedicated power wire is required. Consult the Electrical Schematic 

section for proper wiring, and contact Air Lift for an optional second compressor harness 

(part number: 27679).

Manifold

1. Position the manifold in a desired location. Make sure the manifold mounting surface

is flat.

Mount the manifold to the body either horizontally (fig. 1a) or vertically with the ports facing 

toward the ground (fig. 1b). Do not mount the manifold upside down (fig. 1c). Proper manifold 

mounting will help prevent water from settling in areas sensitive to freezing. 

2. Fasten the manifold using the two self-tapping screws. 

If the mounting surface is not

flat, add washers to space the manifold up over surface irregularities.

3. If needed, a manifold mounting template can be found on page 17.

CAUTION

NOTE

NOTE

NOTE

NOTE

Содержание AutoPilot V2

Страница 1: ...s and safety please read these instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation INSTALLATION GUIDE AutoPilot V2 P...

Страница 2: ...ptor 1 21043 1 4 MNPT X 1 4 PTC Elbow 1 21847 3 8 MNPT X 1 4 PTC Elbow 1 21737 3 8 Pipe Plug 1 21773 3 8 MNPT X 1 8 MNPT Adapter 1 Part Description Qty 21999 1 8 MNPT X 1 4 PTC Elbow 2 21633 Push Lock...

Страница 3: ...rd notations appear in various locations in this publication Information which is highlighted by one of these notations must be observed to help minimize risk of personal injury or possible improper i...

Страница 4: ...r body is mounted inside the vehicle attach filter to port on end of compressor fig 15 If compressor is located outside the vehicle snorkel inlet filter to dry location inside vehicle using components...

Страница 5: ...laced The tank will need to be purged periodically to reduce eliminate the potential of moisture entering the manifold Tank install see fig 15 1 Using the tank feet as a template drill holes for hardw...

Страница 6: ...LINES Use a standard hose cutter Air Lift part number 10530 or razor blade Cut all hose ends square and as smoothly as possible 1 Route and attach the air lines to the air springs Route air lines fre...

Страница 7: ...ection use a braided leader hose for this moving connection AutoPilot V2 is an advanced pressure based air suspension control system that uses state of the art software algorithms to calibrate or map...

Страница 8: ...d in table 2 Calibrate to your vehicle Press button 2 to enter CALIBRATE fig 3 Press button 1 SYSTEM CAL fig 5 follow instructions to calibrate AutoPilot V2 system to your vehicle Once calibration is...

Страница 9: ...aust the tank to the specified MIN tank pressure then turn ON the compressor and measure its inflate time to achieve MAX pressure fig 9 AutoPilot V2 will record this fill time allowing the operator to...

Страница 10: ...ts can be Low set pressures to the lowest possible pressures for extreme low driving stance Front up for speed bump or driveway clearance Rear up for added load of passengers equipment Play for those...

Страница 11: ...voltage drop may reduce system performance and durability Examples ECU Fuel pump etc Second compressor signal wire AL034 30 AMP fuse AL005 AL002 AL004 AL005 AL007 Attach filter Butt connector 1 2 3 4...

Страница 12: ...IGHT AL005 AL007 Attach filter Drain fill valve mount in accessible location Filter Exhaust 1 4 Elbow Mount to bottom tank port 30 30 86 86 85 85 87 87 Compressor OUT 7 Compressor OUT 7 Battery Source...

Страница 13: ...ay shows PLEASE WAIT as it iterates then will flash SUCCESSFUL when achieved or UNSUCCESSFUL if not able to achieve the target pressure window 3 Micro adjust to 1 PSI If more accuracy is desired doubl...

Страница 14: ...will not corrode the metals aluminum brass steel with which it comes into contact PROBLEM CAUSE SOLUTION Compressor doesn t run There is a blown fuse or relay bad ground or poor electrical connection...

Страница 15: ...MN 754 Air Lift Performance Air Lift Performance Electrical Schematic fig 18 AUTOPILOT V2 GEN 3 PRESSURE CONTROL Sold separately Air Lift Part Number 27679 AUTOPILOT V2 SECOND COMPRESSOR HARNESS...

Страница 16: ...MN 754 Air Lift Performance AutoPilot V2 Remote Control Unit Dimensions 75 2 375 2 875 Side View Top View...

Страница 17: ...ED WITH ANY SCALING USING AN INCORRECT TEMPLATE TO DRILL HOLES MAY CAUSE DAMAGE TO THE VEHICLE PLEASE REFER TO THE ONE INCH SCALE FIG 19 AND USE A MEASURING TOOL TO CONFIRM THAT THE PRINTED SCALE MEAS...

Страница 18: ...MN 754 Air Lift Performance 16444 Compressor Mounting Template 8 1 2 HOLE PATTERN FOR 16444 COMPRESSOR 3 5 16...

Страница 19: ...ve Please note that some states do not allow limitation on how long an implied warranty or condition lasts So the above limitation may not apply to you Except as provided in this warranty and to the e...

Страница 20: ...ft Company customer service first if Parts are missing from the kit Need technical assistance on installation or operation Broken or defective parts in the kit Wrong parts in the kit Have a warranty c...

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