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MN-391

2

LoadLifter 5000

Introduction

The purpose of this publication is to assist with the installation, maintenance and 
troubleshooting of the LoadLifter 5000 air spring kit. LoadLifter 5000 utilizes sturdy, reinforced, 
commercial grade single or double, depending on the kit, convolute bellows. The bellows 
are manufactured like a tire with layers of rubber and cords that control growth. LoadLifter 
5000 kits are recommended for most 3/4  and 1 ton pickups and SUVs with leaf springs 
and provide up to 5,000 lbs. of load-leveling support with air adjustability from 5-100 PSI. 
The kits are used in motor home rear applications and various front applications where leaf 
springs are used.  

It is important to read and understand the entire installation guide before beginning installation 
or performing any maintenance, service or repair. The information here includes a hardware 
list, tool list, step-by-step installation information, maintenance guidelines and operating tips. 

Air Lift Company reserves the right to make changes and improvements to its products and 
publications at any time. For the latest version of this manual, contact Air Lift Company at 
(800) 248-0892 or visit our website at www.airliftcompany.com. 

IMPORTANT SAFETY NOTICE

The installation of this kit does not alter the Gross Vehicle Weight Rating (GVWR) or payload 
of the vehicle. Check your vehicle’s owner’s manual and do not exceed the maximum load 
listed for your vehicle.

Gross Vehicle Weight Rating: The maximum allowable weight of the fully loaded vehicle 
(including passengers and cargo). This number — along with other weight limits, as well 

as tire, rim size and inflation pressure data — is shown on the vehicle’s Safety Compliance 

Certification Label.

Payload: The combined, maximum allowable weight of cargo and passengers that the truck 
is designed to carry. Payload is GVWR minus the Base Curb Weight.

NOTATION EXPLANATION

Hazard notations appear in various locations in this publication. Information which is 
highlighted by one of these notations must be observed to help minimize risk of personal 
injury or possible improper installation which may render the vehicle unsafe. Notes are used 
to help emphasize areas of procedural importance and provide helpful suggestions. The 

following definitions explain the use of these notations as they appear throughout this guide.

INDICATES IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL 
INJURY OR DEATH.

INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE 
PERSONAL INJURY OR DEATH.

INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN DAMAGE 
TO THE MACHINE OR MINOR PERSONAL INJURY.

Indicates a procedure, practice or hint which is important to highlight.

DANGER

NOTE

WARNING

CAUTION

Содержание 57237

Страница 1: ...ese instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 391 04608 ECR 5594 INSTALLATION GUIDE Cover illustration m...

Страница 2: ......

Страница 3: ...ng Your Kit 6 Installing the Air Lines 7 Checking For Leaks 8 Fixing Leaks 9 Before Operating 10 Installation Checklist 10 Post Installation Checklist 10 Product Use Maintenance and Servicing 11 Minim...

Страница 4: ...s kit does not alter the Gross Vehicle Weight Rating GVWR or payload of the vehicle Check your vehicle s owner s manual and do not exceed the maximum load listed for your vehicle Gross Vehicle Weight...

Страница 5: ...talled with bellows mounting slots offset outboard Part number and Flat Edge of bracket facing inboard Flat Washer 3 8 U Bolt Flat Washer Lock Nut PART NUMBER 3 8 Lockwasher 3 8 16X7 8 Hex Bolt Air Li...

Страница 6: ...maged parts Call Air Lift customer service at 800 248 0892 for a replacement part STOP THE AIR LINE MUST BE INSERTED INTO THE AIR FITTING OR THE AIR FITTING MUST BE COVERED BEFORE DRILLING HOLES TO PR...

Страница 7: ...NBOARD FLAT EDGE PART NUMBER INBOARD 3 8 Lockwasher 3 8 16 X 1 Hex Bolt Flat Washer Roll Plates ATTACHING THE LOWER BRACKET 1 Make sure that the holes in the air spring roll plate and lower bracket ar...

Страница 8: ...izontally The distances between points X and Y Figs 6 and 7 should be approximately equal between 5 and 7 at normal ride height 5 Adjust the upper bracket so that at least four bolt holes two on each...

Страница 9: ...zed washer and lock nut 8 Remove the clamps and drill the remaining two holes Install the remaining hardware and tighten all nuts to 20 lb ft 9 Using the slots in the upper bracket align the air sprin...

Страница 10: ...to Bellows FF Vehicle body or bumper GG GG EE DD CC 6 Keep at least 6 of clearance between the air line and heat sources such as the exhaust pipes muffler or catalytic converter Avoid sharp bends and...

Страница 11: ...sure the cut is clean and square Reinsert the air line into the push to connect fitting b Check the threaded connection by tightening the swivel fitting another 1 2 turn If it still leaks deflate the...

Страница 12: ...shock absorbers and brake cables Leak test before road test Inflate the air springs to 60 PSI check all connections for leaks with a soapy water solution See page 8 for tips on how to spot leaks All l...

Страница 13: ...air pressure to maintain the normal ride height Increase or decrease pressure from the system as necessary to attain normal ride height for optimal ride and handling Remember that loads carried behind...

Страница 14: ...he vehicle can be lifted on a hoist for short term service work such as tire rotation or oil changes However if the vehicle will be on the hoist for a prolonged period of time support the axle with ja...

Страница 15: ...at the air bags have bottomed out increase the pressure fig 2 4 5 Adjust the pressure up and down to find the best ride 6 If the vehicle rocks and rolls adjust the air pressure to reduce movement 7 It...

Страница 16: ...customers who use their system on an intermittent basis Heavy duty For daily use consider the heavy duty compressor it inflates faster and more quietly than the standard compressor Single path systems...

Страница 17: ...ss of actual or anticipated profits loss of the use of money loss of business loss of opportunity loss of goodwill and loss of reputation Air Lift Company s maximum liability shall not in any case exc...

Страница 18: ...r where the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price Cont...

Страница 19: ......

Страница 20: ...irliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday thr...

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