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MS40+ Single Stage Rotary Vane Pumps User Manual

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Technical Information

Section I

Technical Description 51
Vacuum Seals

Anti-Suckback Device 52
Technical Data

Dimensions

Safety Precautions

Transport and Installation

Preliminary Operations 56

Section II

Connection to the Electric Supply 57
Connections to the Inlet and Exhaust Flanges 57
Starting and Running the Pump

Stopping the Pump

Safety Rules

Warning Notes

Caution Notes

Maintenance Actions 64
Oil and Filter Cartridge Replacement Procedures 66

Oil Change Procedure

Filter Cartridge Replacement Procedure 67

Lubricants

SW60 Oil Description 70

Original Instructions

Содержание MS40+

Страница 1: ...MS40 Single Stage Rotary Vane Pumps Models 949 9225 949 9240 949 9241 Manuale di Istruzioni Bedienungshandbuch Notice de Mode D Emploi User Manual 87 901 008 01 E 05 2013...

Страница 2: ...document are furnished under a license and may be used or copied only in accordance with the terms of such license Restricted Rights Legend If software is for use in the performance of a U S Governme...

Страница 3: ...MS40 Single Stage Rotary Vane Pumps MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E 3 90 MS40 Single Stage Rotary Vane Pumps...

Страница 4: ...MS40 Single Stage Rotary Vane Pumps 4 90 MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E...

Страница 5: ...oni Generali 10 Immagazzinamento 11 Preparazione per l installazione 11 Installazione 13 Uso15 Manutenzione 15 Smaltimento 18 2 Gebrauchsanleitung19 Allgemeine Hinweise 20 Lagerung 21 Vor der Installa...

Страница 6: ...ce 35 Mise au rebut 37 4 Instructions for Use 39 General Information 40 Storage 41 Preparation for Installation 41 Installation 43 Use45 Maintenance 45 Disposal 47 5 Technical Information 49 Section I...

Страница 7: ...tions to the Inlet and Exhaust Flanges 57 Starting and Running the Pump 59 Stopping the Pump 60 Safety Rules60 Warning Notes 61 Caution Notes 63 Maintenance Actions 64 Oil and Filter Cartridge Replace...

Страница 8: ...Contents 8 90 MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E...

Страница 9: ...Vane Pumps User Manual 9 90 1 Istruzioni per l uso Informazioni Generali 10 Immagazzinamento 11 Preparazione per l installazione 11 Installazione 13 Uso 15 Manutenzione 15 Smaltimento 18 Traduzione de...

Страница 10: ...mps sono delle pompe rotative monostadio a palette a tenuta in bagno d olio azionate da motore elettrico trifase Queste pompe da alto vuoto sono adatte al pompaggio di gas non corrosivi Nei paragrafi...

Страница 11: ...si verificati durante il trasporto contattare l ufficio vendite locale Il peso dell imballo comprensivo della pompa al massimo di circa 35 Kg Durante l operazione di disimballaggio prestare particolar...

Страница 12: ...ry Vane Pumps User Manual 87 901 008 01 E NOTA La pompa fornita con alcuni accessori standard 1 connettore D a 9 contatti per I O femmina escluso il modello 949 9241 1 connettore D a 9 contatti per RS...

Страница 13: ...rificare il livello dell olio AVVERTENZA Togliere i tappi di protezione posti sulle flange di aspirazione e scarico prima di ogni successiva operazione L aria contenuta all interno della pompa in caso...

Страница 14: ...Rotary Vane Pumps User Manual 87 901 008 01 E Figura 2 ATTENZIONE Controllare che la tensione di alimentazione corrispon da al campo di valori indicati sulla targhetta del controller Collegare la pomp...

Страница 15: ...ogettata per operare con fluidi neutri o non corrosivi assolutamente vietato l impiego con sostanze potenzialmente esplosive o infiammabili Manutenzione Il personale addetto alla condotta ed alla manu...

Страница 16: ...izio necessario lasciarla raffreddare poich la temperatura esterna pu superare i 60 C AVVERTENZA Escludere sempre l alimentazione della pompa prima di compiere operazioni di manutenzione Apporre speci...

Страница 17: ...oni indispensabile compilare e far pervenire al locale ufficio vendite la scheda Health and Safety Certification allegata al presente manuale di istruzioni Copia della stessa deve essere inserita nell...

Страница 18: ...olo valido solo per i paesi della Comunit Europea indica che il prodotto sul quale applicato NON deve essere smaltito insieme ai comuni rifiuti domestici o industriali ma deve essere avviato ad un sis...

Страница 19: ...Stage Rotary Vane Pumps User Manual 19 90 2 Gebrauchsanleitung Allgemeine Hinweise 20 Lagerung 21 Vor der Installation 21 Installation 23 Gebrauch 25 Wartung 25 Entsorgung 27 bersetzung der Originala...

Страница 20: ...ind dichte lbadgeschmierte einstufige Fl gelzellenpumpen die von einem Dreiphasenstrommotor bet tigt werden Diese Hochvakuumpumpen eignen sich f r das Pumpen von nicht korrosiven Gasen In den folgende...

Страница 21: ...nd der zust n digen rtlichen Verkaufsstelle zu melden Das Verpackungsgewicht betr gt einschlie lich der Pumpe maximal 36 kg Beim Auspacken ist darauf zu achten dass die Pumpe nicht fallengelassen oder...

Страница 22: ...User Manual 87 901 008 01 E HINWEIS Die Pumpe wird mit einigen Standardzubeh rteilen geliefert 1 9 Stift Stecker D f r I O Steckbuchse mit Ausnahme der 949 9241 model 1 9 Stift Stecker D f r RS232 Ste...

Страница 23: ...HT Vor Inbetriebnahme der Pumpe muss der lstand kontrolliert werden WARNUNG Vor Aufnahme jeglicher Arbeiten sind die Schutzkappen an den Saug und Druckflanschen zu entfernen Die im Pumpeninnern enthal...

Страница 24: ...Rotary Vane Pumps User Manual 87 901 008 01 E Abbildung 2 VORSICHT Vergewissern Sie sich dass die Versorgungsspannung mit dem Wertbereich auf dem Typenschild des Kontrollers bereinstimmt Die Pumpe an...

Страница 25: ...nd nicht korrosiven Fluiden konzipiert Der Einsatz mit potentiell explosions oder feuergef hrlichen Substanzen ist streng verboten Wartung Das f r den Betrieb und die Wartung zust ndige Personal soll...

Страница 26: ...ALTEN anzubringen Nach Abschluss der Arbeiten sind die Sicherheitseinrichtungen wieder zu aktivieren WARNUNG Keine lwechsel unmittelbar nach Stillsetzung des Ger tes vornehmen da die ltemperatur sehr...

Страница 27: ...al and Electronic Equipment angebracht Dieses Symbol nur in den EU L ndern g ltig zeigt an dass das betreffende Produkt nicht zusammen mit Haushaltsm ll entsorgt werden darf sondern einem speziellen S...

Страница 28: ...2 Gebrauchsanleitung Entsorgung 28 90 MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E...

Страница 29: ...Vane Pumps User Manual 29 90 3 Mode d emploi Indications g n rales 30 Emmagasinage 31 Preparation pour l installation 31 Installation 33 Utilisation 35 Maintenance 35 Mise au rebut 37 Traduction de la...

Страница 30: ...tives mono tages palettes tanches en bain d huile actionn es par un moteur lectrique triphas Ces pompes haut vide sont adapt es au pompage de gaz non corrosifs Les paragraphes suivants fournissent tou...

Страница 31: ...r aussit t le bureau de vente local Le poids total de l emballage avec la pompe est d environ 35 kg maximum Pendant l op ration d ouverture de l emballage veiller tout particuli rement ne pas laisser...

Страница 32: ...Pumps User Manual 87 901 008 01 E NOTE La pompe est quip e de certains accessoires stan dard 1 connecteur D 9 broches pour E S femelle l exclusion du mod le 949 9241 1 connecteur D 9 broches pour RS23...

Страница 33: ...pompe v rifier le niveau de l huile AVERTISSEMENT Avant toute autre op ration retirer les bouchons de protection plac s sur les brides d aspiration et de vi dange En cas de mise en marche inopin e de...

Страница 34: ...tary Vane Pumps User Manual 87 901 008 01 E Figure 2 ATTENTION Contr ler que la tension d alimentation correspond la gamme de tensions indiqu es sur la plaquette du contr leur Brancher la pompe la sou...

Страница 35: ...tiellement explosives ou inflammables est strictement interdit Maintenance Le personnel charg de la conduite et de la maintenance de la pompe doit avoir la formation n cessaire et poss der une connais...

Страница 36: ...DE MAINTENANCE NE PAS BRANCHER L ALIMENTATION pr s de l interrupteur d alimentation Au terme des op rations de maintenance restaurer les dispositifs de s curit AVERTISSEMENT Ne pas effectuer la substi...

Страница 37: ...alide pour les pays de la Communaut euro p enne indique que le produit sur lequel il est appliqu NE doit PAS tre mis au rebut avec les ordures m na g res ou les d chets industriels ordinaires mais pas...

Страница 38: ...3 Mode d emploi Mise au rebut 38 90 MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E...

Страница 39: ...ngle Stage Rotary Vane Pumps User Manual 39 90 4 Instructions for Use General Information 40 Storage 41 Preparation for Installation 41 Installation 43 Use 45 Maintenance 45 Disposal 47 Original Instr...

Страница 40: ...MS40 Single Stage Rotary Vane Pumps are single stage rotary vane pumps oil sealed driven by a three phase electric motor These high vacuum pumps are suitable for pumping non corrosive gases The follow...

Страница 41: ...he pack including the pump is approx 35 Kg When unpacking the pump be sure not to drop it and avoid any kind of sudden impact or shock vibration to it Do not dispose of the packing materials in an una...

Страница 42: ...4 Instructions for Use Preparation for Installation 42 90 MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E Figure 1...

Страница 43: ...AUTION Before starting the pump check the oil level WARNING Take out the protective caps on the suction and exhaust flanges before doing anything else In the event of an accidental start up the air in...

Страница 44: ...MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E Figure 2 CAUTION Check that your electrical mains voltage corresponds to the range indicated on controller label Connect the pump to th...

Страница 45: ...with neutral or non corrosive fluids It is absolutely forbidden to use potentially explosive or flammable substances Maintenance Personnel responsible for pump operation and maintenance must be well...

Страница 46: ...r the power supply breaker switch MACHINE UNDERGOING MAINTENANCE DO NOT POWER ON When finished remove the safety warning WARNING Do not change the oil immediately after stopping the machine as the oil...

Страница 47: ...ve This symbol valid only in countries of the European Community indicates that the product it applies to must NOT be disposed of together with ordinary domestic or industrial waste but must be sent t...

Страница 48: ...4 Instructions for Use Disposal 48 90 MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E...

Страница 49: ...on 55 Preliminary Operations 56 Section II 57 Connection to the Electric Supply 57 Connections to the Inlet and Exhaust Flanges 57 Starting and Running the Pump 59 Stopping the Pump 60 Safety Rules 60...

Страница 50: ...r 71 Technical Specifications 71 Input Output Communications 73 P1 I O 73 RS 232 RS 485 Communication Description 75 J2 Serial Port 75 Communication Format 75 Communication Protocol76 Examples 78 Wind...

Страница 51: ...orrosive gases The main features are all parts in direct contact with the fluid pumped are free of copper alloys all materials are carefully selected to provide extended life due to its design feature...

Страница 52: ...aft is guaranteed by a rotating gasket with dust guard lip The suction flange and duct are sealed by mean of OR gaskets Anti Suckback Device The pump is equipped with a special anti suckback device to...

Страница 53: ...IONAL FREQUENCY min max Hz 40 60 40 60 40 60 NOISE LEVEL dB A 62 62 62 OIL TEMPERATURE pump operating C 60 60 60 F 140 140 140 IP Value 20 Installation category II Pollution degree 2 OPERATING TEMPERA...

Страница 54: ...1 008 01 E Dimensions The following figure shows the pumps layout and dimensions Figure 4 MS40 Single Stage Rotary Vane Pumps layout Figure 5 MS40 Single Stage Rotary Vane Pumps dimensions Electronic...

Страница 55: ...Installation The pumps are shipped to the customer inside cardboard boxes Total weight of the pack including the pump is about 35 Kg The case must be handled with care using appropriate lifting equip...

Страница 56: ...plane supporting the pump must be perfectly horizontal the structure should be adequately rigid the relevant safety precautions should be applied Note also that the pump should be attached to the sup...

Страница 57: ...to be evacuated to the inlet flange using a centering ring with OR and a locking collar NOTE For guaranteed reliable sealing use an OR gasket in Perbunan or Viton The inlet duct is equipped with a si...

Страница 58: ...order to avoid undue forcing of the connection on the pump The exhaust duct must be connected to a pipe that will take away the pumped out gases NOTE An internal oil mist eliminator avoids pollution o...

Страница 59: ...arted with cold oil initially more than normal noise will be heard this will last for a few minutes only until the oil reaches its working temperature There are no special instructions for normal oper...

Страница 60: ...n precautions contained in this section must be respected at all times during operation and maintenance of the pump to avoid damage to operators and to the pump These precautions are provided in the f...

Страница 61: ...cleaning the pump and its component parts avoid the use of flammable or toxic solvents such as benzin benzol ether or alcohol The recommendation is to use a soap and water solution preferably in ultra...

Страница 62: ...lating grips where necessary Check that the insulating material of the cables and that the conductors of the test equipment do not show any signs of damage l Do not replace the oil immediately after s...

Страница 63: ...ined surface areas of all parts stripped down until they are put back on the pump again d Always check the lubricant and that it is properly distributed through the pump inadequate lubrication may dam...

Страница 64: ...atus led starts blink ing 400 ms period orange The led blinking highlights that is necessary to change the oil To switch off the alarm it s necessary to use the serial interface see window list in the...

Страница 65: ...t prevention during work on motor driven pumps and should know how to apply them have read and understood all the sections on Safety Rules be familiar with the essential design features and operation...

Страница 66: ...t anti clock wise using a 10mm hex key Let the oil flow out In the meantime clean the inside of the drain plug 3 After closing the drainage hole with its plug make the pump perform a number of turns g...

Страница 67: ...ht 7 Replace the cartridge filter as per following slide Filter Cartridge Replacement Procedure 1 Unscrew the cap rotating it anti clock wise by hand or socket wrench with size 19 mm 2 Pull out the ca...

Страница 68: ...ctive product Clean the skin carefully after contact with the lubricants by washing freely with water and soap Apply a skin cream after washing Take off and change clothes or shoes on which oil has be...

Страница 69: ...table quality will guarantee safe operation of the pumps CAUTION Mineral oils and the PFPE oil are incompatible To change from one type to another the pump must be stripped down completely and all par...

Страница 70: ...ion and thus suitable for use on high vacuum pumps Resistance to aging under the effect of atmospheric agents ozone water light Chemical and physiological inertia of primary importance and extremely h...

Страница 71: ...roller Figure 8 Technical Specifications Input voltage 200V 240V 50 60 Hz Max input power 1200 VA Output voltage 240 Vrms 3ph Max frequency 64 Hz factory setting Starting phase maximum power 950 W Nor...

Страница 72: ...3 EN61000 4 8 ESD EN61000 4 2 EN61000 4 11 EN61000 4 3 EN61010 1 EN6100 4 4 CSA mark EN61010 1 Installation category II pollution degree 2 EN60950 NOTE Before connecting the IEC320 mains cable install...

Страница 73: ...relay contact out 4 Start in 5 Ground out 6 Interlock Status N O relay contact out 7 Oil level relay contact out 8 Start in 9 24V out Interlock N O Relay contact It is closed as soon as the rotationa...

Страница 74: ...inimum level The pump is not stopped but the following starting is disabled Start stop If the inverter is managed by remote port it manage the pump starting if you are operating in serial mode it enab...

Страница 75: ...t 2 TX RS232 3 RX RS232 4 Spare 5 GND 6 A RS485 7 Spare 8 B RS485 9 Spare The communication protocol is the same see the structure below but only the RS 485 manages the address field Therefore to enab...

Страница 76: ...ETX CRC Where NOTE When a data is indicated between two quotes it means that the indicated data is the corresponding ASCII character STX Start of transmission 0x02 ADDR Unit address 0x80 for RS 232 AD...

Страница 77: ...the MESSAGE is a reading command the SLAVE will respond transmitting a string with the same structure of the MESSAGE The controller can answers with the following response types Tab 8 Type Length Val...

Страница 78: ...mporarily disabled for example you can t write the Soft Start when the Pump is running NOTE Using the RS 485 interface the message structure remains identical to the one used for the RS 232 interface...

Страница 79: ...35 30 30 30 30 30 30 03 38 37 STX ADDR WINDOW DATA STATUS ETX CRC Window Meanings Tab 9 WIN TYPE R W DESCRIPTION 000 L RW START STOP 1 START 0 STOP 008 L RW REMOTE SERIAL CONFIGURATION 1 Remote 0 Seri...

Страница 80: ...NCY rpm 300 N R CYCLE TIME min 301 N R CYCLE NUMBER 302 N R PUMP LIFE h 305 N R TIME WITH OIL UNDER LEVEL min 306 N R TIME WITH DIRTY FILTER min 307 N R TIME CONTROLLER STAND BY 319 A RW CONTROLLER MO...

Страница 81: ...OLLER STATUS Off Stop Green blinking Ramp Autotuning Green Normal Operation Red Fail Red blinking Oil level fail Orange Off Reset selftest Orange blinking Maintenance required NOTE When you switch the...

Страница 82: ...status is changed to Fail Oil Level Check The oil level is continuously checked even when the pump is in Stop status If the oil level check highlights at low level while the pump is OFF it won t star...

Страница 83: ...08 01 E 83 90 Accessories Tab 12 PART NUMBER DESCRIPTION 949 9201 MS40 Exhaust filter 949 9202 MS40 1 Litre Oil Tank 949 9203 Maintenance kit 949 9396 Power cable EU 949 9400 208Vac US Power cable 949...

Страница 84: ...5 Technical Information Accessories 84 90 MS40 Single Stage Rotary Vane Pumps User Manual 87 901 008 01 E...

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Страница 90: ...6 Mead Road Oxford Industrial Park Yarnton Oxford OX5 1QU UK Tel 44 0 1865 291570 Fax 44 0 1865 291571 Toll free 00 800 234 234 00 China Agilent Technologies China Co Ltd Vacuum Products Division No 3...

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