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AeroWorks 150cc Extra 300 ARF-QB, Инструкция по сборке

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TABLE OF CONTENTS 

 

 

             Page 

 

Aeroworks Contact Information ………………………………………………………………………….   3 
 
Introduction / Warranty…………………………………………………………………………. ……….   4 

 

 
Kit Contents…………………………………………………………………………………………………  5 

 

 

Items Needed To Complete ………………………………………………………………………………..   8 

 

 
Tightening and Re-shrinking The Covering ……………………………………………………………… 9 
 
Ultracote™ Colors…………………………………………………………………………………………   10 
 
Checking Seams and Color Overlaps for Good Seal / Sealing Hinge Gaps ………..…………………..   11 
 
Checking Glue Joints …………………………………………..…………………………………………..  12 
 

 

Wing Assembly………………………………………………………………….………………………….   13

 

 

Stab and Elevator Assembly……………………………………………………………………………….  18 
 
Rudder and Rudder Servos Installation  ………………………………………………………. ………..  21 
 
Tail Wheel Installation ………………………………………………………………………….. ……….   29 
 
Main Landing Gear, Gear Cuffs, and Wheel Pant Installation ….………………………….. ………..  32 
 
Engine Installation ……………..………………………………………………………………………….  37 
 
Throttle and Choke Servo Installation …………………………………………………………………… 39 
 
Ignition Installation . …………………………..………………………………………………………….   44 
 
Fuel Tank Assembly and Installation …………………….……………………………………. ……….   47 
 
Standard Muffler/Cowl Installation ……………………..……..………………………………. ……….  53 
 
Canister Muffler MTW TD110H/Cowl Installation ………..…………………………………. ……….   57 
 
Tuned Pipe/MTW RE3 Installation  …………………….…………..…………………..….….. ……….   61 
 
Tuned Pipe/Greves Installation ……………………………..…………………..…………..….. ……….   64 
 
Radio Installation ………………………………………………………………………………………….  68 
 

 

Preflight Preparation ………………………………………………………………………...….. …….. ..  71 
  
Decal installation  …………………………………………………………………………………………   73 
 
Center of Gravity / Control Throws ……………………………………………………………. ………   77 
 

Control Deflection Table ………………………….……………………………………………………….  80 

 
Preflight Check List ………………………………………………………………………………………   81 

Содержание 150cc Extra 300 ARF-QB

Страница 1: ...1 150cc Extra 300 ARF QB Quick Build ASSEMBLY MANUAL AEROWORKS 4903 Nome St Denver CO 80239 www aero works net...

Страница 2: ...vos Installation 21 Tail Wheel Installation 29 Main Landing Gear Gear Cuffs and Wheel Pant Installation 32 Engine Installation 37 Throttle and Choke Servo Installation 39 Ignition Installation 44 Fuel...

Страница 3: ...material and workmanship at the date of purchase This limited warranty does not cover any component parts damaged by use or modification In no case shall Aeroworks liability exceed the original cost...

Страница 4: ...sembly of your new model Inventory and inspect all parts and hardware for any imperfec tions or damage Notify Aeroworks immediately if there are missing or damaged parts and do not proceed with the as...

Страница 5: ...y 4 T2 6x10mm PWA screws 1 Landing Gear hatch cover installed by 2 4 40x20mm Hex head bolts and 2 3 flat washers 1 Bottom Hatch for canister pre installed by 6 4 40x10mm Hex style Bolts and 6 3 flat w...

Страница 6: ...nt 8 11 16 and one rear 18 1 8 4 8 32x25mm Hex head bolts for wing mounting 4 8 bonded washers for wing mounting 4 4mm split ring lock washers for wing mounting 4 4 40x16mm Hex style head bolts for st...

Страница 7: ...tank 1 160x100x6mm foam for the fuel tank 3 300x80x8mm sponge for the receiver and battery 8 4 5x500mm Nylon ties 10 3x150mm Nylon ties 6 12 5x356mm Velcro 6 Rubber grommets fuel line and wire guide...

Страница 8: ...1 Receiver 2 4 GHz Recommended 2 x Receiver battery min 7 4 volt 5200ma 1 x Ignition battery min 7 4 volt 2600ma 2 switches with charge jacks 22 Gauge min Tools Allen wrenches US and Metric Dremel cut...

Страница 9: ...nd rub in the covering If any bubbles occur your iron may be to hot Reduce heat and work slowly IMPORTANT Go over any and all seams and color overlaps with your iron to assure good adhesion of the cov...

Страница 10: ...ed with Ultracote covering In case of repairs the colors are Yellow Silver Blue Scheme Pearl Blue 845 Silver 881 Cub Yellow 884 White 870 Ultracote Colors 2 Red White Black Scheme Black 874 Silver 881...

Страница 11: ...nge gaps Use covering iron to seal the clear covering snugly into the bottom of the hinge lines as shown for air tight hinge seals Note The clear covering does have a transparent protective backing Th...

Страница 12: ...bly see glue on all glue joints it is still recommended that the joints be reglued Due to changes in humidity during the life of the aircraft glue joints can separate it is always recommended that the...

Страница 13: ...2 Servo Arms 8 Servo Mounting Screws Micro Fastener Part number STW0209 recommended 1 36 servo extension 1 12 Servo Extension 2 Aeroworks Safety Clips Note 2 6 extension will also be needed per wing w...

Страница 14: ...out the root of the wing and secure leads to inside of wing with tape or Velcro This will prevent the extensions from slipping back into the wing 7 Install servo in servo well with the output shaft t...

Страница 15: ...orn sides and is secured with a nylon lock nut IMPORTANT The ball link for the root end control horn goes in the bottom hole of the horn The ball link for the tip end horn goes in the mid dle hole of...

Страница 16: ...k quickly 4 Align the control horns over the factory drilled holes Note Control horns have been set at a slight offset to allow for maximum torque at full deflection 6 Align the left and right sides o...

Страница 17: ...ne Adjust the length of the pushrods so that the aileron is at the neutral position when the servo arms are parallel to the aileron hinge line Ensure all servos do not fight each other at center or ei...

Страница 18: ...1 1 1 2 Servo Arm 4 Servo Mounting Screws Micro Fastener Part number STW0209 recommended 1 48 servo extension 1 Aeroworks Safety Clips Note 48 servo extension will be used to connect servos to receiv...

Страница 19: ...trol horn sides and is secured with a nylon lock nut 1 Gather the following items for installing the ele vator linkage 1 2 1 2 pushrod 2 4 40 ball link assemblies 1 Brass spacers 1 Flat washer 1 Left...

Страница 20: ...uickly 7 Plug the 48 Extension into the female end of the servo Secure the servo connectors with an Aeroworks Safety Clip Ensure the connectors will not come apart from vibration or light ten sion 6 M...

Страница 21: ...no epoxy gets into the hinge during assembly 3 Mix epoxy in mixing cup and use a tapered stick to apply the epoxy inside the pre drilled holes in the trailing edge of the fin Apply epoxy to one side...

Страница 22: ...alcohol wetted wipes 7 Ensure there is minimal to no gap between fin and rudder Allow epoxy to fully cure Note Ensure you have full rudder deflection before epoxy fully cures Rudder Horns Servos and...

Страница 23: ...o obtain full rudder deflection 4 Use thick CA on each screw prior to installing to lock screws in place Note CA glues have a fast drying time Remember to work quickly 5 Align the left and right sides...

Страница 24: ...s 8 4 40 ball link assemblies 2 Brass spacers 6 Flat washer 7 Attach the 6 extension to aft rudder servo lead and secure with an Aeroworks Safety Clip En sure the connectors will not come apart from v...

Страница 25: ...d 2 16mm 4 40 Bolts as shown be low 12 Install the coupler assembly onto the rudder ser vos as shown small adjustments may be neces sary to allow the coupler to fit properly 13 Feed the rudder cable t...

Страница 26: ...g into fuse 15 Pull the rudder cables from the fuse tail to the rudder servo tray Do Not cross cables 16 Insert rudder cable through the brass swage tube as shown 17 Thread cable through the threaded...

Страница 27: ...ck through the brass swage tube and pull tight as shown 19 Crimp the brass tube with a crimping tool or pli ers 20 Cut off excess cable as shown 21 A drop of thin CA may be applied to the swage tube t...

Страница 28: ...o center rudder servos 23 Tape the rudder balance tab to the top leading edge of the vertical fin in the neutral position as shown This ensures the rudder is straight when the cables are attached 24 U...

Страница 29: ...heel steering springs are installed 2 Gather the tail wheel parts shown below 1 Carbon tail wheel assembly 3 Tail wheel mounting screws 1 Steering tiller 2 Tiller mounting screws 2 Steering springs 3...

Страница 30: ...thick CA on tail wheel strut mounting screws before inserting in the pre drilled mounting holes on the bottom rear of the fuse 7 Mount the tail wheel strut using three wood screws 8 Attach the steeri...

Страница 31: ...ring ends closed around the rudder and tail wheel tillers 10 Repeat for opposite side tail wheel spring Ad just length and spring tension so that tail wheel is centered when rudder is centered 11 Tail...

Страница 32: ...4 40 Bolts 4 4 40 Washers MAIN LANDING GEAR GEAR CUFFS AND WHEEL PANT INSTALLATION 2 Remove the Phillips head screws holding the landing gear cover in place 3 Align mounting holes in gear with pre ins...

Страница 33: ...tapered edge of the gear strut is facing toward the rear 6 Reinstall the landing gear hatch cover 7 Gather the 2 Landing Gear Cuffs as shown below They have been marked left and right for the conveni...

Страница 34: ...crew driver to install wood screws 10 Finished landing gear cuff installation shown below 11 Install the axle into the gear strut with nylon lock nut Only snug tighten at this time 12 Align the wheel...

Страница 35: ...olts 15 Install the wheel and outer wheel collar Use blue Loctite on the wheel collar set screw before final tightening 14 Install the inner wheel collar on the axle Use a drop of blue Loctite on the...

Страница 36: ...36 17 Final gear assembly with gear cover installed shown below...

Страница 37: ...Aluminum spacers are included to set the proper stand off distance for your en gine 3 Locate the laser cut engine mounting template for the DA 170 Note If other engines are used the templates may be...

Страница 38: ...ter drilling is finished re move template from firewall 6 Mark a location for the ignition pickup to pass through the firewall 7 Use a 1 4 drill bit to drill the ignition pickup hole in the firewall 8...

Страница 39: ...venly to prevent crushing of the fire wall 11 Engine installation is now complete Throttle and Choke Servo Installation 1 Gather throttle and choke servo mounting ac cessories as shown below 2 4 40 me...

Страница 40: ...bottom of the engine box as shown 4 Use a rotary cutting tool to cut out the throttle servo mounting hole Note Cover engine with a towel or cloth or use masking tape to protect from any debris gettin...

Страница 41: ...uretor at half throttle measure and mark the end of the throttle pushrod wire that will be inserted into the threaded coupler as shown 9 Cut the throttle pushrod to the proper length 10 Gather the sol...

Страница 42: ...rod for proper op eration Ensure the servo or rod does not bind or jam at closed or full open positions 13 Use thick CA on the back of the throttle servo mounting servos as shown This will prevent the...

Страница 43: ...Manual choke installation shown below 17 Use a rubber grommet supplied to protect the cowl from the manual choke pushrod 15 Assemble the rod as shown below Follow the previous steps on pushrod install...

Страница 44: ...elow 1 Ignition module 1 Ignition battery 2600mah Li ion Recommended 1 Ignition Regulator 1 Smart Fly Ignition cutoff 3 Position the ignition module inside the engine box to allow both of the spark pl...

Страница 45: ...ignition battery regulator and smart fly ignition cutoff as shown below 7 Thread ignition connector through firewall and connect ignition timing connectors with an Aeroworks Safety Clip Ensure the con...

Страница 46: ...ition switch as shown below Follow the switch manufacturers directions for specific switch mounting instructions Note Ensure switch does not interfere with mount ing of wings 11 Mount the LED ignition...

Страница 47: ...the fuel tank and Two for the smoke tank Solder a brass fuel barb to the fuel line pick up tube This will keep the weight of the fuel clunk from pulling the fuel line off the brass tube Note No brass...

Страница 48: ...and bend upward Air vent tube should rest as close to the top of fuel tank as possible Without touching the top of the tank 7 Install the fuel tubing and clunk Secure the fuel tubing with nylon ties t...

Страница 49: ...upplied but are available through Aeroworks 2 Install a short piece of fuel line and the fuel T to the fuel pick up tube Note Using a heat gun and or soapy water solu tion to soften the fuel line will...

Страница 50: ...m pulling off during flight 5 Thread nylon ties under tank mounting plate and center in position 6 Install foam rubber pad for fuel tank to rest on Foam rubber will help prevent fuel from foam ing or...

Страница 51: ...wn below Note We recommend you start with a smaller size drill bit then increase the bit size to the correct size to fit your filler dot This will help prevent the fuse side from splitting or cracking...

Страница 52: ...tank and secure with small nylon ties as shown This will stop excess fuel from draining out the vent line during an extended down line or when lifting the tail 14 Route the vent line through F1 as sh...

Страница 53: ...Leave the canister tunnel cover off while flying This will help provide better cooling for the engine 3 Use blue loctite on the muffler mounting bolts to ensure they will not come loose in flight 4 I...

Страница 54: ...e 7 Use the bottom mounting bolts to keep the tem plate secure This will provide a consistent point of reference when marking and cutting the cowl 8 Lift the template material so that it contacts the...

Страница 55: ...y pen lines 9 Using a template enlarge the muffler exit hole 1 4 12 Use a rotary cutting tool and sanding drum to cut the exhaust stack exit holes as needed Note We have found this to be adequate cool...

Страница 56: ...2 hex head bolts 7 6 bonded washers 14 Two bottom fuse plates have been included in the kit If using standard mufflers use the plate without the stinger exits Correct plate for standard mufflers shown...

Страница 57: ...to remove the covering around the hot air exit holes 3 Gather the supplied canister mounts as shown below 2 Canister mounts 16 Silicone Insulators 8 4 40 Mounting Bolts 8 4 40 Flat Washers CANISTER CO...

Страница 58: ...ster holding bracket as shown below 5 Test fit the canister mounts to fuselage Canister mounts shown over the formers they will mount to 6 Bolt canister mounts in place as shown Use blue loctite to se...

Страница 59: ...9 Assemble the canister to the headers with the Teflon coupler and clamps in accordance with manufactures instructions 10 Secure the headers in place using the mounting bolts provided with your engine...

Страница 60: ...anister hatch as shown below 13 Teflon stinger extensions may be needed to route the exhaust out of the fuse 14 Mount cowl to the fuse using 4 4 40x16mm button style hex head bolts 7 6 32 hex head bol...

Страница 61: ...ket as shown below 3 Using a covering iron seal the covering around the air exit holes as shown below Note We have supplied two bottom hatch covers One for canister installation and one for pipe insta...

Страница 62: ...ver the formers they will mount to 6 Bolt tuned pipe mounts in place as shown Use blue loctite to secure mounting bolts 7 If using the MTW RE3 tuned pipes a silicone extension will be needed to allow...

Страница 63: ...he clamps as shown below 9 Slide the pipe into the pipe tunnel and through the pipe mounts as shown 10 Secure the headers in place using the mounting bolts provided with your engine Use blue Loc tite...

Страница 64: ...Isolators 8 4 40 Mounting Bolts 8 4 40 Flat Washers Tuned Pipe Installation Greves 150cc Gather the tuned pipe parts as shown Shown Greeves 150cc Tuned Pipes 70mm Drop flex headers Teflon Couplers Mo...

Страница 65: ...er the formers they will mount to 4 Use a hobby knife to remove the covering around the hot air exit holes 3 Using a covering iron seal the covering around the air exit holes as shown below Note We ha...

Страница 66: ...ighten the bolts as shown below 8 Place the bolt on the head of the wrench as shown 7 Use a small drop of thin CA on the end of a hex wrench to secure the bolt as shown This will help hold the bolt to...

Страница 67: ...unt as shown below 12 Reinstall the tuned pipe hatch as shown below 13 Finished pipe installation shown below 11 Secure the headers in place using the mounting bolts provided with your engine Use blue...

Страница 68: ...2 1 4 x 1 4 x 3 pieces of hardwood as shown below 2 Gather the Smart Fly Power System components as shown below 1 EQ 6 Turbo 2 Radio batteries 2x 5200mah Li ion Recommended 1 Smart Fly Pin and Flag Sw...

Страница 69: ...hick piece of ply wood Note Wood not supplied 6 Mount the pin switch to the switch mount as shown below 7 Mount the switch mount to the inside of the fuse using thick CA as shown below 8 Drill a small...

Страница 70: ...below Use receiver mounting Velcro supplied with Smart Fly EQ6 to mount the receiver to the power board 12 The Xtreme Power Systems TattleTale was in stalled in this aircraft to ensure the receiver wa...

Страница 71: ...use or wing root wood 3 Gather the 4 4 40 stab mounting bolts and 4 6 small rubber backed washers 4 Slide the stab tubes in the fuse stab tube sleeves short tube front long tube rear Slide the stabs o...

Страница 72: ...ep bolts from coming loose from normal engine vibration 7 Secure bottom section of cowl with 4 40 x 16mm button head bolts and 6 bonded washers 6 Secure top section of cowl with 6 32 x 16mm hex head b...

Страница 73: ...ee or credit card Windex or Application fluid like Rapid Tac Also a solution of 1 drop of dish detergent to a cup of water sprayed on the model will as sist in proper positioning Note Clean surface an...

Страница 74: ...ansfer tape until decal placement is complete Decals supplied with the kit may vary from the photos below Decal application steps will be similar 6 Remove backing from Clear transfer tape 7 Apply clea...

Страница 75: ...ansfer tape to top of decal 9 Peel backing from decal 10 Spray model surface with application fluid Windex or soapy water solution 11 Spray back side of decal with application fluid Windex or soapy wa...

Страница 76: ...cal smooth and remove all excess application fluid Let decal set until dry enough to be able to remove transfer tape with out removing decal Do not leave until completely dry or transfer tape will be...

Страница 77: ...o start with After you are comfortable adjust the CG to suit your flying style in small steps especially when shifting the CG toward the tail Move the battery or add small stick on weights to the nose...

Страница 78: ...Aileron throw measured in degrees at widest point of the aileron 3 Use the supplied flight control deflection meter to measure the throws in degrees It is recom mended you level the model 4 Elevator...

Страница 79: ...of the boost tab as shown below 6 Gather the Rudder Throw Meter Supplied and scotch tape 7 Slide the throw meter under the rudder boost tab Center the throw meter on the rudder using the centering mar...

Страница 80: ...3 4 or 26 down For 3D flying use the following throws High Rate Aileron 5 1 2 or 40 up 5 1 2 or 40 down Rudder N A or 40 left N A or 40 right Full rudder deflection is typically recommended for all ou...

Страница 81: ...olts hatch bolts servo screws control horn bolts wheel collars and clevis keepers are tight and secure Use Loctite were necessary Covering Check all seems and overlaps are se cure and have not lifted...

Страница 82: ...re is a list of some of the more popular aerobatic and 3D maneuvers you can try Loops and rolls Knife edge flight Stall turns Snap rolls 2 4 and 8 point rolls Slow rolls Spins upright and inverted Fla...

Страница 83: ...___________________________________________________________________________ ___________________________________________________________________________ _______________________________________________...

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