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Installation, Operation & Maintenance Manual

IM-895

2

Safety & Hazard Warnings

For general safety practices for air moving equipment, see AMCA Bulletin 410. Aerovent offers many safety accessories. These 

safety devices include (but are not limited to) Firestat, inlet and discharge screens. The use and suitability of safety devices is the 

responsibility of the purchaser.

The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is 

hazardous. If you smell gas:

•  Open windows (indoor installation only)

•  Do not touch electrical switches

•  Extinguish any open flame

•  Immediately call your gas supplier

Facility-related safety conditions include fans’ accessibility and location. How easily can non-service personnel access the unit? Is 

the fan in a hazardous duty environment? Was the unit ordered for this duty? Other concerns must also be addressed. All fans 

should be powered through switches, which are easily accessible to service personnel from the fan. Fan power must have the 

ability to be “locked out” by service personnel trained in lockout/tagout procedures per OSHA requirements (29CFR1910.147). 

When performing lockout, be aware of factors, such as building pressure and additional fans in the system that can influence 

unwanted fan rotation (wind milling). If you have any doubt about your ability to perform a task, seek a person qualified to do that 

task. Before any work is done on a fan, ensure that the fan is isolated from the electrical supply using a 'lockout/tagout system.'

 

Note:

 A stationary, non-rotating fan does not mean that the fan is isolated from the electrical supply. A non-rotating fan could be 

subject to controls or other circuit protection devices that may start the fan without notice.

The following safety precautions should be followed, where applicable:

•  Do not attempt to slow a rotating impeller even when it is isolated from the electrical supply. Fan impellers have a high inertia 

and injury could result from an attempt to stop it. It is recommended that the impeller is isolated by closing off the inlet or 

outlet to prevent wind-driven rotation. If an impeller is chocked to prevent rotation, ensure that the chocks are removed prior 

to start up.

• Wear appropriate personal protective equipment. This may include protective clothing, eye protection, ear protection, 

respiratory equipment, hand and foot protection when installing or servicing the fan.

•  Always use caution when entering a fan's air path. High velocity airflow can cause you to lose your balance.

•  Motor, bearings and drives can be hot, and similarly if the fan is subject to processes that are hot, the fan housing could be 

hot.

• Fans are often used to move hazardous materials that could be dangerous. Always wear protective clothing and take 

precautions not to inhale dust/gases. If hazardous chemical vapors are present, respiratory equipment may be required.

•  Sharp edges – wear protective gloves when handling, installing or servicing a fan.

•  Fans can operate at high decibel sound levels. Wear proper ear protection to protect from excessive noise levels.

•  Access Doors – Do not open access doors when fan is in operation. The effects of suction and air pressure could result in injury.

•  When working around pulleys and belts, keep hands away from pinch points. This pertains to when the fan is under or off 

power. 

Throughout this manual, there are a number of HAZARD WARNINGS that must be read and adhered to in order to prevent 

possible personal injury and/or damage to equipment. Two signal words "WARNING" and "CAUTION" are used to indicate the 

severity of a hazard and are preceded by the safety alert symbol. It is the responsibility of all personnel involved in installation, 

operation and maintenance to fully understand the warning and caution procedures by which hazards are to be avoided.

  

DANGER:

 Indicates the most serious hazard and is used when serious injury or death WILL result from misuse or failure to   

 

follow specific instructions.

 WARNING:

 Used when serious injury or death MAY result from misuse or failure to follow specific instructions.

 

CAUTION:

 Used when minor or moderate injury or product / equipment damage MAY result from misuse or failure to follow 

specific instructions. 

 

NOTICE:

 Indicates information considered important, but not hazard-related.

Содержание IM-895

Страница 1: ...Additional product and engineering information is available at www aerovent com Refer to the Safety section s in this manual prior to installing or servicing the door air heater The most current versi...

Страница 2: ...is isolated by closing off the inlet or outlet to prevent wind driven rotation If an impeller is chocked to prevent rotation ensure that the chocks are removed prior to start up Wear appropriate pers...

Страница 3: ...the unit after acceptance is not the responsibility of Twin City Fan Companies Ltd Unpack each carton or crate and verify for conformance with description of product ordered and all required parts an...

Страница 4: ...g down and attach to the angle rings on the door air heater Make sure the rod locations do not interfere with gas train or electrical control panel access If desired provide one suspension type vibrat...

Страница 5: ...alent for testing 2 Gas pressure to the unit controls must never exceed the pressure shown on the unit rating plate The unit and its individual shutoff valve s must be disconnected from the gas supply...

Страница 6: ...f the process 7 External electrical connections to be installed include Supply power connection 115 208 230 380 460 or 575 volts Connection of thermostats and remote monitoring panels that may be supp...

Страница 7: ...voltage to the voltage required for the unit controls 3 Flame Safeguard Control The flame safeguard control monitors safety devices to determine if the gas ignition sequence should be initiated Once i...

Страница 8: ...re supplied with redundant automatic main gas shut off valves to control gas flow to the modulating gas valve 11 These valves may be a combination gas valve as shown which have two valve seats in one...

Страница 9: ...n of the door air heater Remote monitoring panel features include Fan Switch All panels include a fan On Off switch Burner Switch All panels include a burner On Off switch Temperature Control Discharg...

Страница 10: ...ment or installation Check burner and fan impeller to ensure it is secure Check all electrical connections for tightness Check to ensure there are no obstructions to the inlet air supply or the discha...

Страница 11: ...nect an inclined manometer b If the outdoor air temperature is below 60 F fire the main burner to achieve a discharge air temperature of approximately 70 F If the burner does not fire under these cond...

Страница 12: ...e to make sure the burner lights smoothly and the flame is present across the entire length of the burner 14 With the unit off close the main gas manual hand valve If applicable remove the U tube mano...

Страница 13: ...r temperature does not exceed the maximum allowable limit for safe operation 2 With the safety devices described in the above steps verified the flame safeguard control is enabled to initiate the igni...

Страница 14: ...accumulation of scale or foreign material on either side of the mixing plates should be removed with a wire brush 2 Add fresh di electric grease Grainger p n 23YC40 inside the flame rod boot 3 Check...

Страница 15: ...f the unit and in the gas supply line to the unit 2 Turn off the electric supply to the unit at the unit disconnect Lock the disconnect to prevent tampering 3 Protect outside air openings to prevent t...

Страница 16: ...ot 6 Defective flame rod 6 Check and or replace 7 Defective flame safeguard controller 7 Check and or replace 8 Short in flame sensor leads 8 Check and or replace 9 Excessive air velocity across burne...

Страница 17: ...ice of the unit s to which this applies must be performed by a qualified installation and service agency 3 After completion of start up make a copy of this completed form for your files as necessary a...

Страница 18: ...nect Wiring is over 200 Long Please Consult Factory 2 Gas supply connected with proper gas pressure regulator drip leg etc Yes No 3 Electrical supply connected with proper voltage amperage as stated o...

Страница 19: ...Electrical Service Provided to Unit Volts Phase Hertz Amps 2 Unit Nameplate Electrical Requirements Volts Phase Hertz Amps 3 Main Fusing Size if applicable Volts Amps 4 Overload Relay Setting if appl...

Страница 20: ...but with fan and gas on and unit in forced high fire 7 The Service Pressure with burner in high fire is __________ w c or ________oz or ________psig 8 The High Temperature Limit Switch is field set to...

Страница 21: ...ts IV Miscellaneous Operational Checks 1 With the unit fan and burner operating all of the circuit check lights are illuminated except the burner lock out pilot light and the low temperature switch pi...

Страница 22: ...ussed the unit controls and operation was Name Title please print please print CUSTOMER S AUTHORIZED SIGNATURE I acknowledge that I have been instructed on the operation of this unit Signature Date Ph...

Страница 23: ...Installation Operation Maintenance Manual IM 895 23...

Страница 24: ...WWW AEROVENT COM 5959 Trenton Lane N Minneapolis MN 55442 Phone 763 551 7500 Fax 763 551 7501 2021 Aerovent...

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