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Overview

MPS75SV Hardware Manual

1.3. Vacuum Operation

MPS75SV stages ordered with the -HV option (high vacuum preparation) are designed for operation in high
vacuum environments. Special preparations include:

l

Stage parts are lubricated with vacuum-compatible lubricants.

l

Materials, fasteners, and coatings with vacuum outgas performance are ensured to be compatible with
the specified level of vacuum.

l

For high vacuum stages, situations that may allow gases to become temporarily trapped during pump
down are removed.

l

Prior to assembly, stage parts are thoroughly cleaned in a clean environment.

l

Stages are packaged in a special polyethylene bag.

Vacuum Guidelines

To ensure that the MPS75SV will continue to perform well in the vacuum environment, follow the guidelines
listed below (in addition to standard handling, installation, and lubrication guidelines outlined in this manual).

1. Do not remove the MPS75SV from its sealed bag until it is ready for use.

2. Always handle the MPS75SV in a clean environment and use powder-free polyethylene gloves to

prevent any contaminants from adhering to the surface of the MPS75SV.

3. During installation, use cleaned, vented, stainless steel fasteners when securing the MPS75SV.

4. Reduced air pressure eliminates significant convective heat transfer. This, coupled with the viscous

vacuum-compatible lubricants, could result in excessive motor operating temperatures. Because of
this, consider all continuous torque ratings to be 40 to 60% lower than the value specified for operation
in normal atmospheric environment. Reduce motor usage accordingly.

5. For vacuum applications, the recommended lubricant is a small quantity of

Braycote® 602EF

grease or

a compatible substitute of equal quality.

6. Baking vacuum components at 60 °C for 24 to 48 hours significantly reduces outgassing at initial pump-

down to vacuum pressure and evaporates water vapor that impregnates porous surfaces on the
aluminum and Teflon cables. Aerotech recommends that customers bake out vacuum systems when
first installing them in the vacuum chamber. Contact Aerotech to discuss your application and the
recommended bakeout procedure.

14

Chapter 1

www.aerotech.com

Содержание MPS75SV

Страница 1: ...Revision 1 00 00 MPS75SV Hardware Manual...

Страница 2: ...otech com Phone 1 412 967 6440 Fax 1 412 967 6870 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom China Email Support aerotech com Phone 44 0 1256 855055 Fax 44 0 1256 855649 E...

Страница 3: ...Stage 15 2 2 Dimensions 16 2 3 Securing the Stage to the Mounting Surface 18 2 4 Attaching the Payload to the Stage 19 Chapter 3 Electrical Specifications and Installation 21 3 1 Motor and Feedback Co...

Страница 4: ...Hole Locations 18 Figure 2 4 Load Capability of MPS75SV Series Stages 19 Figure 2 5 Stage Orientations 20 Figure 3 1 Motor and Feedback Wiring M1 Option 27 Figure 3 2 Motor and Feedback Wiring M2 Opti...

Страница 5: ...Mating Connector M1 23 Table 3 3 25 Pin D Motor and Feedback Connector Pinouts M1 with HV Option 24 Table 3 4 25 Pin D Motor and Feedback Connector Pinouts M2 25 Table 3 5 25 Pin D Motor Mating Connec...

Страница 6: ...Table of Contents MPS75SV Hardware Manual 6 www aerotech com This page intentionally left blank...

Страница 7: ...ent parts must be restricted while connected to a power source 2 Do not connect or disconnect any electrical components or connecting cables while connected to a power source 3 Disconnect electrical p...

Страница 8: ...Electrical Safety MPS75SV Hardware Manual 8 www aerotech com This page intentionally left blank...

Страница 9: ...e declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in con...

Страница 10: ...Declaration of Conformity MPS75SV Hardware Manual 10 www aerotech com This page intentionally left blank...

Страница 11: ...ble 1 1 Model Numbers and Ordering Options MPS SV Miniature Mechanical Bearing Screw Driven Stage MPS75SV 5 5 mm travel Drive Screw Required BS Precision ground ball screw 1 mm rev Vacuum Preparation...

Страница 12: ...Storage 0 to 40 C 32 to 104 F in original shipping packaging Humidity Operating 20 to 60 RH Storage 10 to 70 RH non condensing in original packaging Altitude Operating 0 m to 2 000 m 0 ft to 6 562 ft...

Страница 13: ...raightness 3 0 m Wedge Ratio 8 34 1 Maximum Speed 1 0 mm rev Ball Screw DC Motor M1 5 5 mm s Stepper Motor M2 3 0 mm s 0 5 mm rev Lead Screw DC Motor M1 N A Stepper Motor M2 N A Load Capacity 3 12 kg...

Страница 14: ...in a clean environment and use powder free polyethylene gloves to prevent any contaminants from adhering to the surface of the MPS75SV 3 During installation use cleaned vented stainless steel fastene...

Страница 15: ...es are the same as they were when tested at Aerotech Use compressed nitrogen or clean dry oil less air to remove any dust or debris that has collected during shipping Set the MPS75SV on a smooth flat...

Страница 16: ...tech continually improves its product offerings listed options may be superseded at any time Refer to the most recent edition of the Aerotech Motion Control Product Guide for the most current product...

Страница 17: ...MPS75SV Hardware Manual Mechanical Specifications and Installation Figure 2 2 MPS75SV Mounting Plate Dimensions www aerotech com Chapter 2 17...

Страница 18: ...and acetone or isopropyl alcohol and allow the cleaning solvent to completely dry Gently place the stage on the mounting surface N OTE To maintain accuracy the mounting surface must be flat to within...

Страница 19: ...o gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur Refer to the controller help file for tuning assistance The payload must be flat rigid and compara...

Страница 20: ...Mechanical Specifications and Installation MPS75SV Hardware Manual Figure 2 5 Stage Orientations 20 Chapter 2 www aerotech com...

Страница 21: ...the system separate from this documentation The electrical wiring from the motor and encoder are integrated at the factory Refer to the sections that follow for standard motor wiring and connector pi...

Страница 22: ...are any questions on system configuration The System Integrator or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration...

Страница 23: ...CW stage direction 8 Reserved 9 Reserved 10 Motor 11 Motor 12 Reserved 13 Reserved 14 Cosine 15 Sine 16 Marker 17 5 V power supply 18 Reserved 19 Signal indicating maximum travel limit produced by pos...

Страница 24: ...tage direction 8 5 V Common ground 9 5 V Common ground 10 Marker N 11 Sine N 12 Cosine N 13 Reserved 14 Reserved 15 Reserved 16 Motor 17 Motor 18 Reserved 19 Reserved 20 Signal indicating maximum trav...

Страница 25: ...rved 10 Motor Return Frame Ground 11 Motor Phase A 12 Motor Phase B 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 5 V power supply 18 Reserved 19 Signal indicating maximum travel limit produced b...

Страница 26: ...direction 8 5 V Common ground 9 5 V Common ground 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Motor Phase B 16 Motor Phase A 17 Motor Return Frame Ground 18 Reserved 19 Reserved 20...

Страница 27: ...al Electrical Specifications and Installation 3 2 Motor and Feedback Wiring Shielded cables are required for the motor and feedback connections Figure 3 1 Motor and Feedback Wiring M1 Option www aerot...

Страница 28: ...Electrical Specifications and Installation MPS75SV Hardware Manual Figure 3 2 Motor and Feedback Wiring M2 Option 28 Chapter 3 www aerotech com...

Страница 29: ...rent 25 mA Output Type Open Collector Output Voltage 5 V Output Current 10 mA sinking Output Polarity Normally Closed NC l Sinks current to ground Logic 0 when not in limit l High impedance Logic 1 wh...

Страница 30: ...4 N m 1 This table specifies the motors themselves The stage has an additional gear ratio as listed in Table 1 1 Table 3 9 Stepper Motor Specifications Stepper Motor Stall Torque 0 12 N m Rated Phase...

Страница 31: ...and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move th...

Страница 32: ...pecifications and Installation MPS75SV Hardware Manual 3 5 Motor and Feedback Phasing Figure 3 4 Analog Encoder Phasing Reference Diagram Figure 3 5 Encoder Phasing Reference Diagram 32 Chapter 3 www...

Страница 33: ...ps for the application Longer or shorter intervals may be required to maintain the film of lubricant on the bearing surfaces If the application process uses only a small portion of travel for most of...

Страница 34: ...factory In addition a laser interferometer is required for post assembly verification to maintain warranties Contact Aerotech for more information Cleaning Before using a cleaning solvent on any part...

Страница 35: ...XY XZ or YZ system will alter a precision alignment Do not remove the upper axis for lubrication and cleaning if possible 1 Drive the carriage to one end of travel and remove power from the stage 2 B...

Страница 36: ...requirements Example voltage requirements Controller trap or fault refer to the Controller documentation Stage moves uncontrollably Encoder sine and cosine signal connections refer to Chapter 3 and C...

Страница 37: ...such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate re...

Страница 38: ...problem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made funct...

Страница 39: ...MPS75SV Hardware Manual Revision History Appendix B Revision History Revision General Information 1 00 00 New Manual www aerotech com Appendix B 39...

Страница 40: ...Revision History MPS75SV Hardware Manual 40 Appendix B www aerotech com This page intentionally left blank...

Страница 41: ...y 12 I Inspection Schedule 33 isopropyl alcohol 34 L Limit Switch Specifications 29 lubricants vacuum operation 14 Lubrication 35 M Mechanical Specifications 13 model numbers 15 mounting surface clean...

Страница 42: ...Index MPS75SV Hardware Manual W Warranty and Field Service 37 42 Index www aerotech com...

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