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ADT Model 7900 Uno Dicing Series Installation Supplement

Installing the System

P/N 97910-9000-001-01 Ver. 04/2014

1

1.

INSTALLING THE SYSTEM

Installing the System lists and describes the system specifications and
prerequisites, as well as the procedures that you must perform, in order to
install the system in your business.

Installing the System includes:



Specifying System Elements on page 2.



Preparing the Site on page 5.



Performing System Installation on page 10.

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Содержание 7900 Uno Dicing Series

Страница 1: ...P N 97910 9000 001 01 April 2014 Your Resource for Advanced Dicing Solutions ADT 7900 Uno Dicing Series Site Preparation and Installation Supplement...

Страница 2: ...87 Yokneam 20692 Israel Tel 972 4 8545222 Fax 972 4 8550007 Confidential This information is the property of Advanced Dicing Technologies Ltd Any reproduction publication or distribution to a third pa...

Страница 3: ...ny maintenance task ensure that there is no voltage present in the system Power down the System Disconnect the AC power cord plug from the wall outlet and wait ten minutes for any remaining current to...

Страница 4: ...over from opening while the Spindle is rotating Preventing Axes X and Y from being moved while the Cut Cover is open Stopping Axes X and Y if the Cut Cover is opened while the Axis is moving Any attem...

Страница 5: ...1 Ver 04 2014 iii Reference Documents ADT Model 7900 Uno Semi Automatic Dicing System Operations Manual 97910 9002 000 XX ADT Model 7900 Uno Semi Automatic Dicing System Maintenance Manual 97910 9005...

Страница 6: ...e Model 7900 A wrench indicates that a procedure deals with hardware and requires physical User intervention Screen Navigation The convention below is an example of how to follow the shortened instruc...

Страница 7: ...I Graphical User Interface Hz Hertz frequency HTS High Torque Spindle in Inch in Hg Inch of Mercury vacuum pressure unit kgf cm Kilograms of force multiplied by lever length in centimeters torque unit...

Страница 8: ...upply Specification ___________________________________ 5 3 3 Water ____________________________________________________ 6 3 3 1 Water Composition Requirements Maximum Values _______________ 6 3 3 2 C...

Страница 9: ...Power Cord to the Power Supply___________ 25 4 9 Setting Date and Time Properties ____________________________ 25 4 10 Installing the Chuck _______________________________________ 25 4 10 1 General Pr...

Страница 10: ...uirements _____________________________ 6 Table 12 Cutting Water Supply ______________________________________________ 6 Table 13 Spindle Cooling Water Supply _______________________________________ 7...

Страница 11: ...____ 15 Figure 7 Y and Z Jigs_____________________________________________________ 16 Figure 8 Y Jig___________________________________________________________ 16 Figure 9 X Jig_______________________...

Страница 12: ......

Страница 13: ...E SYSTEM Installing the System lists and describes the system specifications and prerequisites as well as the procedures that you must perform in order to install the system in your business Installin...

Страница 14: ...1 Workpieces The system is capable of dicing round and rectangular workpieces according to the following maximum measurements Table 1 Workpiece Maximum Measurements Workpiece Type Maximum Measurements...

Страница 15: ...m Rotation Speed 60 000 rpm Speed Stability During Cutting 1 Output power 1 2 KWatts Programmable Speed Increment 100 rpm 2 5 X Axis Feed The X Axis is an air bearing axis Table 4 X Axis Details Param...

Страница 16: ...m 2 8 Theta Axis Rotational The standard Theta T Axis includes Closed Loop Direct Drive with DC Brushless motor Table 7 Theta Axis Details Parameter Details Theta Axis Type Closed Loop Direct Drive w...

Страница 17: ...ental Requirements To ensure proper system performance verify that the following room specifications are met Table 8 Environmental Requirements Element Specifications Temperature 20 C 25 C 68 F 77 F T...

Страница 18: ...these can clog or corrode the piping 3 3 1 Water Composition Requirements Maximum Values Table 11 General Water Composition Requirements Element Specifications Acidity pH 6 8 7 8 Conductivity 1000 S...

Страница 19: ...F Filtration Level 25 m or better Inlet Hose 8 mm I D min Note Significant temperature changes may affect the process and cut accuracy Use a buffer tank or constant temperature equipment to maintain...

Страница 20: ...300 cm h 177 cf m 3 5 Pneumatics Table 16 Pneumatics Element Specifications Pressure 5 5 7 atm 80 102 psi 0 55 0 7 Mpa 10 Consumption 360 LPM 12 4 CFM Filtration Level 0 1 m or less Oil Residue Less t...

Страница 21: ...Overall Weight 1100 Kg 2425 08 lb 900 Kg 3 6 2 Center of Gravity The total weight of the system is distributed according to the following table Table 18 Model 7900 Weight Distribution Leg Position It...

Страница 22: ...g the installation and allow enough time to complete all of the tests and adjustments after installation Note These procedures should be performed by trained and experienced personnel Performing Syste...

Страница 23: ...n the exterior of the packing crate TipWatch indicator turns red if the crate has been tilted to more than the predetermined permissible angle ShockWatch indicator turns red if the crate has been subj...

Страница 24: ...d together with staples and screws Caution Follow the unpacking procedure exactly as described below Failure to do so may result in inadvertent damage to the system and the items shipped within Cautio...

Страница 25: ...these strips as they are under tension and can spring open with force when cut 1 Cut and remove the steel banding strips that secure the crate Figure 2 Crate and Steel Bands 2 Remove the screws from...

Страница 26: ...See Figure 3 Right Shipping Bracket Caution Make sure that the forklift does not extend out from the left side of the machine so as not to make contact with the left bracket 9 Detach the left bracket...

Страница 27: ...If either of the indicators indicates that the machine had been tilted do not proceed Immediately contact your ADT representative Caution Continue only when the Tilt indicators have not been disturbe...

Страница 28: ...event damage to the air bearings Figure 7 Y and Z Jigs a Remove the single screw from the yellow Y jig and remove the jig from the Y Axis Replace the screw into the Y Casting as it holds the Y Axis in...

Страница 29: ...ugh the Light Tower hole on the top of the system and connect to the Light Tower power supply outlet c Remove the four screws from around the Light Tower hole and use them to secure the Light Tower in...

Страница 30: ...ing Technologies Ltd 18 8 Remove masking tape from the following locations Air gun Visual system shutter Power cable Emergency Stop Key Pouch in the Front Panel Folding Computer Keyboard Clipboard Wor...

Страница 31: ...3200 0800 038 Drain Pipe Clear 40 mm 2 m 3 11200 1000 033 Band for Drain Pipe 1 4 23300 0045 008 Spindle connector to water 1 5 07100 0903 000 00 Button and NCHD Adjustment Bar Assembly 1 6 Air gun 1...

Страница 32: ...zle d 2 5mm 2 06980 0705 028 Tray targets in package for Illumination calibration Table 22 Documentation Items Shipped with Model 7900 Part Number Description and Use Quantity 97910 9000 001 XX Instal...

Страница 33: ...el the system by adjusting the leveling mounts clockwise to lower counterclockwise to raise 5 Continue leveling the system with the level placed on the Theta Table in the Y Axis direction 6 Repeat ste...

Страница 34: ...nd Workpiece doors 8 Theta table instructions 9 All air and water inlets and outlets 9 Make sure you have removed all of the securing jigs as described in Releasing All Moveable Parts and Unsealing th...

Страница 35: ...amage caused will not be covered by the system warranty Note The system utility specifications are detailed in Table 25 System Utility Connections To connect utilities to the system ADT Customer Suppo...

Страница 36: ...8 mm Rear of System Air supply 12 mm Rear of System DI water supply 12 mm Rear of System Exhaust 100 mm Rear of System Figure 12 Exhaust Connection Figure 13 Utility Connection Points Caution Before...

Страница 37: ...2 Press the hour displayed at the right bottom area of the screen 3 In the Date and Time Properties choose Time Zone 4 From the drop down box select the relevant time zone and press Apply 5 Select th...

Страница 38: ...le Carefully unpack the cutting chuck To secure the cutting chuck to the table 1 Make sure that the theta table is clean 2 Place the cutting chuck on the theta table ensuring that the tongue on the un...

Страница 39: ...plication from the Main Menu press Dice Axis Control the Dice window appears in the Axis Control view 4 Use the X Y Axis controls to move the measuring probe to position 1 as shown in Figure 14 Chuck...

Страница 40: ...deviation is greater than the specification contact the local ADT representative 8 Use the X Y Axis controls to move the measuring probe to the center of the cutting chuck and rotate the theta table...

Страница 41: ...nge position enabling easy access to the blades In the application the Change Blade wizard appears in the Step 1 of 2 Define Blade window Figure 15 Change Blade Window Note Change Blade is a two step...

Страница 42: ...ne BBD window appears 8 If the system is equipped with a BBD perform step 9 9 Tune the BBD a Slightly release the BBD securing screw of the BBD that you want to tune Figure 16 Cooling Block with BBD b...

Страница 43: ...Functions and I O Height the Functions and I O window appears in the Height view 2 Press the Chuck to Height Device Measure button the system performs Chuck Height followed by NCH measurement and the...

Страница 44: ...Mist 8 Exhaust Connection 24 External Circuit Breaker 6 F Feed Rate range 3 Feed Rate Stability 3 I Indicators Shock Watch 11 TipWatch 11 Installation 10 J Jig X 17 Y 16 Y2 and Z 16 L Leveling Mounts...

Страница 45: ...ADT Model 7900 Uno Dicing Series Installation Supplement Index P N 97910 9000 001 01 Ver 04 2014 33 Cutting supply 6 Drain 7 General 6 Spindle cooling supply 7 X X axis 3 Y Y axis 3 Z Z axis 4...

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