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- 16 -

- 17 -

4) 

Re-insert connector into the correct location on the control board and route  

 

 

the cable to the back of the APU Mini and secure with a cable tie to the  

 

 

 retainer .

5 .25 

Supply cord replacement:

The supply cord and internal wiring within the terminal box are routed 

and secured to ensure compliance with the electrical standard EN 60335-

1. It is essential that prior to any disturbance of this internal wiring, all 

cable routing and securing details are carefully noted to ensure re-

assembly to the same factory pattern is always maintained.

 

If the supply cord is to be changed or is damaged, it must be replaced  

 

 

        with a special cord assembly available from ADEY or one of their approved  

 

 

       repairers . On disassembly note the cord retention and routing system .   

 

 

         Re-assemble to the same pattern .  For information on cable connection  

 

 

 

 

consult the wiring diagram .

Model

Fuse Size (AMPS)

All models

5

5 .24 

Fuses:  The following fuse size should be used:

6 COMMISSIONING

6 .11 

Pre-commissioning checklist:

 

Before starting the commissioning process the following conditions must be  

 

 

met . If these conditions are not adhered to, damage to the equipment,  

 

 

 

system and property may result . 

 

z

Ensure the unit is sited in a frost free area, away from precipitation and  

 

  water sprays/jets .

 

z

All necessary pipe/electrical connections should have been made to a    

 

  satisfactory standard by a qualified person .

 

z

The temperature and pressure at the point of connection are within the  

 

  operating limits of the pressurisation unit .

 

z

The heating/cooling system is fitted with a safety valve and expansion   

 

  vessel sized appropriately . 

6 .12  In order for the pressurisation unit and heating/cooling system to function   

 

 

correctly the following conditions must be met . If these conditions have not  

 

 

been met, the commissioning process should not continue . 

 

z

Ensure the system connection has been made into the heating/chiller    

 

  system return header .

 

z

Ensure Non-return valves, pressure reducing valves or RPZ valves are 

NOT  

 

  installed between the pressurisation unit and the heating/cooling system .

 

z

The expansion vessel is pre-charged to the correct pressure (equal to    

 

  initial system design pressure) .

6 .13  Prior to commissioning, fill the heating/cooling system via a filling loop . The  

 

 

APU Mini is 

NOT designed to fill the system from empty, it is only intended to  

 

 

top up the system after occasional water leakage .

 

z

Ensure the heating/cooling system is filled and pressurised to the required  

 

  cold fill pressure, with the water at approximately ambient temperature .

 

z

Ensure the system is dosed with a suitable corrosion inhibitor . Note the  

 

  APU Mini is not designed for dosing chemicals into the system, this must  

 

  be done via other means .

6 .14 

Expansion vessel setting:

 

z

To set or check the expansion vessel charge pressure the lock-shield    

 

  valve between the APU Mini and the vessel must be closed and the  

 

 

  vessel drained using the drain valve .

 

z

A suitable gauge should be used to check the charge pressure . 

 

z

If the charge pressure is too high it can be reduced by releasing air from  

 

  the vessel pre-charge valve or by using a pressure gauge with an integral  

 

  air release valve .

 

z

If the charge pressure is too low a small increase can be provided using a  

 

  car foot pump otherwise an oil free compressor or nitrogen bottle is    

 

 recommended .

 

z

When the correct pressure is set the Schrader valve protective cap must  

 

  be replaced .

 

z

Check the integrity of the pipe-work . Ensure the lock-shield valve  

 

 

  between the system and the expansion vessel is open and the drain    

 

  valve is closed . 

Fig . 17

Retainer

Cable tie

Содержание Mini 130

Страница 1: ...Installation and servicing Mini 130 230 Digital Pressurisation Unit...

Страница 2: ...y be operated with the front cover in place z In the interests of electrical safety a 30 mA residual current device R C D not supplied should be installed in the supply circuit This may be part of a c...

Страница 3: ...unit Do not secure pipework to the APU Mini this will cause damage and possible leakage 1 17 Flux Solder joints must be completed and flux residues removed prior to APU Mini installation flux damage...

Страница 4: ...ted to avoid electrics or areas sensitive to water damage As part of the AB airgap CAT 5 fluid isolation the APU Mini has a weir type overflow on the front water will be discharged from this area in t...

Страница 5: ...ached if the unit is a twin pump model the pumps run in duty standby mode the controller will alternate which pump starts first to even the wear on the pumps The manifold is fitted with a non return v...

Страница 6: ...xpansion vessel 2 Isolating valves MUST be installed on the unit inlet and outlet before connection to the flexible hoses to allow the unit to be isolated if required The isolation valve on the outlet...

Страница 7: ...th the current national electrical regulations and installed by a qualified person 5 12 Safety In the interests of electrical safety a 30 mA residual current device R C D not supplied should be instal...

Страница 8: ...olt free contact specifically assigned for boiler chiller shut down in the event that the APU Mini detects system pressure above the Hi alarm pressure or below the Lo alarm pressure The boiler interlo...

Страница 9: ...on correctly the following conditions must be met If these conditions have not been met the commissioning process should not continue z Ensure the system connection has been made into the heating chil...

Страница 10: ...owly flash See Fig 20 3 Using buttons B C select the P function required 4 Press button A to enter the function 5 Using buttons B C increment the value required up and down 6 Press button A to confirm...

Страница 11: ...ADEY Customer Service team on 44 0 1242 546717 Our staff are trained to help and advise you over the phone 7 OPERATION 7 11 Normal operation The Home screen will display the status of the system pres...

Страница 12: ...d period of maintainance the following steps should be taken 1 Inspect the APU Mini for signs of damage 2 Check APU Mini tank for debris remove debris and clean tank if needed Debris may cause damage...

Страница 13: ...ove pressure from the APU outlet and verify the displayed pressure is 0 bar Error will be displayed if the sensor signal is outside parameters Replace sensor call ADEY Sensor failure error Sensor erro...

Страница 14: ...leakage Test pump operation Float valve operation x Level probe operation x Water condition x Exp vessel pre charge x Comments Service No 2 Date Engineer name Company name Tel No System pressure bar D...

Страница 15: ...ed Kingdom Object of the declaration Pressurisation Unit The object of the declaration described above is in conformity with the relevant Union harmonisation legislation Machinery Directive 2006 42 EU...

Страница 16: ...30 31...

Страница 17: ...nfo adey com www adey com Produced from recycled material A carbon neutral company All ADEY marks are trademarks of Adey Holdings 2008 Limited Please visit adey com trademarks for a list of ADEY marks...

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