background image

TROUBLE  SHOOTING 

1. The  machine  doesn't  run  when  the  power  switch  is  turned  ON

(a)The  knob  is  in  the  STOP  position

(b)A  fuse  has  burned  out---Check  in  the  sv.i tch  hox,  ancJ  replace  it

necessary.

(c) Jf  there 

is  a 

surge  in  the  current,  the 

circuit 

breaker 

may 

have

opened---Press lhe circuit hreaker 

back, 

if it is in 

the 

open position.

(d)The  gear  may  not  be  engaged---Adjust  t..he  speed  lever  to  be  sure  it

is  engaged.

2.

The  motor  overheats,  or  there  is  insufficient  power

(a)The  machine  is  overloaded---Reduce  the  load  of  feed.

(b)The  voltage  supply  is  too  low---provide  with  a  reliable  power

supply.

(c)The switch 

may  have  a 

burned or broken contact poi n t---Replace 

the

switch.

(d)The  contactor  relay  may  be  broken---Replace  it.

(e)There 

may 

be  a  poor  electrical  connection.  Have  a  qualified

electrician  check  the  wiring  and  power  supply.

(f)The  motor  is  poor---replace  with  new  one.

(g)The  drill  bit  or  cutting  blade 

may 

be  worn---Sharpen  or  replace

the  bits  as  needed.

-

--3 .. 

The  spindle  bearing_. is  ver.y  hot.

(a)There  is  insufficient lubrication---Turn  off  the  power,and  check

the  bearing  for  lubrication.  If  necessary,  apply  bearing  grease.

(b)The  spindle  bearing  is  worn,  or  is  fixed  too  tight---Turn  off the

power,  unplug  the  electrical  connection,  and  rotate  the  spindle

by  hand. Be  sure  it  freely.  If  not,  adjustment  the  bearing.  lf  you

feel  no  use  in  the  bearing,  you  will  have  to  replace  it.

(c)The  spindle  has  been  turning  at high speed  for  a  Jong  time---After

Long  use,  turn  the  machine  off  for  a  while  to give  it  a  rest,  and

allow  it  to  cool  off.

4. Table  travel  is  not  balanced

(a) The  gap of  the  table  guide  is  too wide or  feel  a  heavy  drag when

moving  the  tahle---Adjust  gib  strip  in  proper

(b) The  locked  bolts  may  be  loose---Check  and  tighten  them  if

necessary.

(c) The  feed  is  too deep---lfoduce  the  depth of cutting,  make  several

passes  to  reach  the  required  depth.

5. There  is  vibration,  and  roughness  of  working  surface

during  performance. 

(a)The gap of  spindle bearing is  too wide--Adjust the gap  in  proper

or  replace  bearing  with  new  one.

(b)Spindle loosoning up and down---Check the adjustment of  the two

1() 

Содержание ZAY7045FG

Страница 1: ...Supplied by Adendorff Machinery Mart 152Rosettenville Road Springfield Te 1 011 683 8360 ZAY7045FG BENCH MILLING DRILLING MACHINE OPERATING MANUAl...

Страница 2: ...CONTENTS SAFETY WARNING 3 SPECIFICATION 4 FEATURES 5 INSTALLATION 6 OPERATION 6 ELECTRICAL SYSTEM 9 TROUBLE SHOOTING 10 MAINTENANCE 11 2...

Страница 3: ...AND WRENCHES FROM TOOL BEFORE STARTING 8 BE SURE DRILL BIT OR CUTTING TOOL IS SECURELY LOCKED IN THE CHUCK 9 AVOID UNINTENTIONAL STARTING 10 KEEP PROPER FOOTING AND BALANCE AT ALL TIMES DO NOT REACH...

Страница 4: ...out stand Net weight gross weight j Standard accessories Optional accessories ZAY7045FG 40rm 80rm 28rm M14 130mm 680mm goo 450mm M T 4 OR RB 700mmX 240mm or 800rm X 240mm 175mm 400mm or 500mm I 50HZ 8...

Страница 5: ...ve accuracy 5 The vertical column is very strong and stiff which makes the machine very stable and improves accuracy of manufactured parts 6 The machine headstock is cast iron it has been heat treated...

Страница 6: ...reaches the middle of the oil fluid level indicator Lubricate all points OPERATION Notice Check al I parts and safety precautions fo proper condition before operation 1 Use of main machine parts l Rai...

Страница 7: ...s tighten the two screws located on the right side of the table base 6 When cross feeding_mi_lling _ lock the longi tudinal _feeding _traveJ _________ do this by tightening the two screws on the front...

Страница 8: ...o not overtighten 3 Removing taper drills a Turn down the arbor bolt and insert thc taper dri11 into the spindle shaft b Turn down the rack sleeve until the oblong hole in the rack sleeve appears lock...

Страница 9: ...as needed 3 The spindle bearing_ is ver y hot a There is insufficient lubrication Turn off the power and check the bearing for lubrication If necessary apply bearing grease b The spindle bearing is w...

Страница 10: ...rkpiece Check to see that heavy workpiece are held in balance the workpiece Out of balance may shift when being machined b A hammer has been used on the workpiece never strjke the workpiece with a ham...

Страница 11: ...the lubrication of the sliding parts of the table apply light greese if needed 4 Monthly maintenance a Adjust the accuracy of the slides on both the cross and longitudinal feeding b Lubricate the bear...

Страница 12: ...machine must be grounded properly 3 Don t open electrical box during operation if something is wrong with machine please ask repairman for help SPECIFICATIONS OF THE FUSE Vo u1gc ohase Single phase l...

Страница 13: ...Supplied by Aden dorff Machinery Mart 152RosettenvilleRoad Springfield Tel 011 683 8360 ZAY7045FG BENCH MILLING DRILLING MACHINE PARTS LIST...

Страница 14: ...4 I SPINDLE ASSEMBLV 1 l I...

Страница 15: ...M6 1 7 XZ32G 03 002 Anti dust cover 1 8 GB f297 94 Bearing 30208 P6 1 9 XZ32 03 002 Rack sleeve 1 10 XZ32G 03 004 Rubber flange 1 11 GBff297 94 Bearing 30206 P6 1 12 GBff879 86 Spring pin P3X18 l 13 X...

Страница 16: ...TABLE ASSEMBLY i 9...

Страница 17: ...5 1 16 GBff858 76 Stop washer 16 1 17 XZ32G 10 037 Square column I 18 XZ32G 10 028 Tap gear shaft l 19 GBff301 94 Thrust bearing 51102 1 20 GBff5782 86 Screw MI 6x60 4 21 GBff93 87 Spring washer 4 22...

Страница 18: ...GBff67 85 Screw M5x10 12 47 XZ32G 10 039 Cover 1 48 GBff70 85 Screw M8x40 1 49 XZ32G 10 023 Connective base 1 50 XZ32G 10 038 Nut 1 51 XZ32G 10 026 Gip strip 1 52 GBff77 85 Screw MJOxS I 53 XZ32G 10 0...

Страница 19: ...HEADSTOCK ASSEMBLY 44 45 46 41 47 48 42 49 50 43 51 52 53 54 7 i 27 l 55 56 27 f i i i i 26 92 93 95 94 9f 10 11 z 38 32 I 31 I 29 j i J i i I j J i L iS vjj 13...

Страница 20: ...9 GB TI76 94 GBIT893 1 86 GBIT9877 1 XZJlG 20 032 XZ32G 20 012 GB T118 86 GBIT1096 79 G erf96 87 GBIT 711 86 DESCRIPTION Handle M6 32 Handqheet u 100 Scrnr M5 8 Dial seat Sttew M6 14 Screw M5 14 Cover...

Страница 21: ...ear 57 XZ32G 20 017 Gear J 58 GBIT1096 79 Key 6 28 1 59 XZ32G 20 007 Gear 1 60 XZJ2G 20 063 Shaft 1 61 GBIT1096 79 Key 6 75 l 62 GBIT1096 79 Key 5 50 1 63 XZ32G 20 006 Gear 1 64 XZ UG 20 005 Gear 1 65...

Страница 22: ...xed tight collar B 1 86 GB T3452 1 92 Gasket rint 9 8 2 65 1 87 GB f70 85 Screw 1 f12 1 5 l 88 XZ32G 20 029 j Lever shaft short 2 89 GBff894 l 86 Retain ring ertemal 12 2 90 GB T9877 1 88 Oil seal B12...

Страница 23: ...Y7045FG 2 STANDARD ACCESSORIES 1 Open End Wrench 22 X 24 2 Allen Wrench 3mrn 4mm 5mm 6mm 13 Serew Driver 6 4 Drill Stock M T 4 5 Vedge j6 Draw bar 7 Draw bar Washer 3 OPTIONAL ACCESSORIES 1 Drill Chuc...

Отзывы: