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INSTALLATION 

(I) Ensure  the headstock  is  as  lower  as  possible,  and be fixed on  the column

tightly  before  moving  machine.  while  moving  machine,  keep  its  balance

and  safety.

(2) Don't  mount  the  machine  at  the  sunshine  place  to  avoid  the  deformity  of

machine  and  the  loss  of  accuracy.

(3)

Mount  machine  to  a  sturdy  table

or  a  solid  concrete  foundation,

it's  advisable  that  the  base

you  choose  be  well  constructed

to  avoid  any  vibration  during  operation.

(4) Thoroughly  clean the machine  with  a  commercial degreaser,  and then coat

all  bright  metal  with  a  light  lubricant  to  prevent  corrosion.

(5) Level  the  surface  of  the  worktable  on  both  lengthwise  and  crosswise  by

using  a  precision  level.

(6)

Remove  the  oil  filler  plug  and  fill  the  oil  to  the  gear  box  until  the

oil  level reaches the middle  of  the oil fluid level indicator.  Lubricate

all  points

OPERATION 

Notice:  Check  al I  parts  and  safety  precautions  fo� . 

proper  condition  before  operation 

1. Use  of  main  machine  parts

(l)Raise and lower the headstock on its rack and pinion mechanism by using

the head crank.  when the desired height is reached,  tighten the bolts

to  avoid  vibration.

(2)Head may be rotated 360

° 

by loosening the same bolts mentioned above.

Adjust the head to the  desired angle,  then tighten the heavy duty head

lock  nuts.

(3)The  knob  is  setted  for  MILLING 

DRILLING,  TAPPING  AND  STOP.  The

mushroom  head  red 

push 

button  for  emergency  stop  while  milling  and

dri 11 ing,  or  reverse  while  tapping,  the  green  push  button  for

starting.

(4) Feed the spindle using spindle feeding handle,  micro feed the spindle

using  the  spindle  micro  feeding  handle

(5)Move  the  table  from  side  to  side  by  using  the  lengthwise  table  feed

wheel,  and from front to back by using the cross table feed wheel.

Содержание ZAY7045FG

Страница 1: ...Supplied by Adendorff Machinery Mart 152Rosettenville Road Springfield Te 1 011 683 8360 ZAY7045FG BENCH MILLING DRILLING MACHINE OPERATING MANUAl...

Страница 2: ...CONTENTS SAFETY WARNING 3 SPECIFICATION 4 FEATURES 5 INSTALLATION 6 OPERATION 6 ELECTRICAL SYSTEM 9 TROUBLE SHOOTING 10 MAINTENANCE 11 2...

Страница 3: ...AND WRENCHES FROM TOOL BEFORE STARTING 8 BE SURE DRILL BIT OR CUTTING TOOL IS SECURELY LOCKED IN THE CHUCK 9 AVOID UNINTENTIONAL STARTING 10 KEEP PROPER FOOTING AND BALANCE AT ALL TIMES DO NOT REACH...

Страница 4: ...out stand Net weight gross weight j Standard accessories Optional accessories ZAY7045FG 40rm 80rm 28rm M14 130mm 680mm goo 450mm M T 4 OR RB 700mmX 240mm or 800rm X 240mm 175mm 400mm or 500mm I 50HZ 8...

Страница 5: ...ve accuracy 5 The vertical column is very strong and stiff which makes the machine very stable and improves accuracy of manufactured parts 6 The machine headstock is cast iron it has been heat treated...

Страница 6: ...reaches the middle of the oil fluid level indicator Lubricate all points OPERATION Notice Check al I parts and safety precautions fo proper condition before operation 1 Use of main machine parts l Rai...

Страница 7: ...s tighten the two screws located on the right side of the table base 6 When cross feeding_mi_lling _ lock the longi tudinal _feeding _traveJ _________ do this by tightening the two screws on the front...

Страница 8: ...o not overtighten 3 Removing taper drills a Turn down the arbor bolt and insert thc taper dri11 into the spindle shaft b Turn down the rack sleeve until the oblong hole in the rack sleeve appears lock...

Страница 9: ...as needed 3 The spindle bearing_ is ver y hot a There is insufficient lubrication Turn off the power and check the bearing for lubrication If necessary apply bearing grease b The spindle bearing is w...

Страница 10: ...rkpiece Check to see that heavy workpiece are held in balance the workpiece Out of balance may shift when being machined b A hammer has been used on the workpiece never strjke the workpiece with a ham...

Страница 11: ...the lubrication of the sliding parts of the table apply light greese if needed 4 Monthly maintenance a Adjust the accuracy of the slides on both the cross and longitudinal feeding b Lubricate the bear...

Страница 12: ...machine must be grounded properly 3 Don t open electrical box during operation if something is wrong with machine please ask repairman for help SPECIFICATIONS OF THE FUSE Vo u1gc ohase Single phase l...

Страница 13: ...Supplied by Aden dorff Machinery Mart 152RosettenvilleRoad Springfield Tel 011 683 8360 ZAY7045FG BENCH MILLING DRILLING MACHINE PARTS LIST...

Страница 14: ...4 I SPINDLE ASSEMBLV 1 l I...

Страница 15: ...M6 1 7 XZ32G 03 002 Anti dust cover 1 8 GB f297 94 Bearing 30208 P6 1 9 XZ32 03 002 Rack sleeve 1 10 XZ32G 03 004 Rubber flange 1 11 GBff297 94 Bearing 30206 P6 1 12 GBff879 86 Spring pin P3X18 l 13 X...

Страница 16: ...TABLE ASSEMBLY i 9...

Страница 17: ...5 1 16 GBff858 76 Stop washer 16 1 17 XZ32G 10 037 Square column I 18 XZ32G 10 028 Tap gear shaft l 19 GBff301 94 Thrust bearing 51102 1 20 GBff5782 86 Screw MI 6x60 4 21 GBff93 87 Spring washer 4 22...

Страница 18: ...GBff67 85 Screw M5x10 12 47 XZ32G 10 039 Cover 1 48 GBff70 85 Screw M8x40 1 49 XZ32G 10 023 Connective base 1 50 XZ32G 10 038 Nut 1 51 XZ32G 10 026 Gip strip 1 52 GBff77 85 Screw MJOxS I 53 XZ32G 10 0...

Страница 19: ...HEADSTOCK ASSEMBLY 44 45 46 41 47 48 42 49 50 43 51 52 53 54 7 i 27 l 55 56 27 f i i i i 26 92 93 95 94 9f 10 11 z 38 32 I 31 I 29 j i J i i I j J i L iS vjj 13...

Страница 20: ...9 GB TI76 94 GBIT893 1 86 GBIT9877 1 XZJlG 20 032 XZ32G 20 012 GB T118 86 GBIT1096 79 G erf96 87 GBIT 711 86 DESCRIPTION Handle M6 32 Handqheet u 100 Scrnr M5 8 Dial seat Sttew M6 14 Screw M5 14 Cover...

Страница 21: ...ear 57 XZ32G 20 017 Gear J 58 GBIT1096 79 Key 6 28 1 59 XZ32G 20 007 Gear 1 60 XZJ2G 20 063 Shaft 1 61 GBIT1096 79 Key 6 75 l 62 GBIT1096 79 Key 5 50 1 63 XZ32G 20 006 Gear 1 64 XZ UG 20 005 Gear 1 65...

Страница 22: ...xed tight collar B 1 86 GB T3452 1 92 Gasket rint 9 8 2 65 1 87 GB f70 85 Screw 1 f12 1 5 l 88 XZ32G 20 029 j Lever shaft short 2 89 GBff894 l 86 Retain ring ertemal 12 2 90 GB T9877 1 88 Oil seal B12...

Страница 23: ...Y7045FG 2 STANDARD ACCESSORIES 1 Open End Wrench 22 X 24 2 Allen Wrench 3mrn 4mm 5mm 6mm 13 Serew Driver 6 4 Drill Stock M T 4 5 Vedge j6 Draw bar 7 Draw bar Washer 3 OPTIONAL ACCESSORIES 1 Drill Chuc...

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