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ADE- 2022-C

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Maintenance Manual

Blast Chiller

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Содержание ADE-2022-C

Страница 1: ...ADE 2022 C Page 1 of 50 Maintenance Manual Blast Chiller...

Страница 2: ...7 5 7 5 7 5 7 Location and Stability 10 6 6 6 6 Insulated Container Removal 11 7 7 7 7 Worktop Removal 12 8 8 8 8 Front Grille removal 12 9 9 9 9 Left Hand Panel Removal 13 10 10 10 10 Rear Panel Remo...

Страница 3: ...rature 37 2 2 2 27 7 7 7 4 4 4 4 The drawer does not power up 38 2 2 2 27 7 7 7 5 5 5 5 Evaporator fans run when drawer is open 38 2 2 2 27 7 7 7 6 6 6 6 Evaporator fans do not run when drawer is clos...

Страница 4: ...er to act as temporary cool and safe product storage Gives full plan area access providing space efficient storage Is easily cleaned or replaced Can be supplied configured as a blast chiller 2 2 2 2 A...

Страница 5: ...and lower limbs EN ISO 13732 1 2006 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1 Hot surfaces EN 1672 2 Food processing machiner...

Страница 6: ...ed with lids Ensure that the product is never stacked above the MAX FILL LEVEL MAX FILL LEVEL MAX FILL LEVEL MAX FILL LEVEL Label in the insulated container 5 5 5 5 Operating Adande Operating Adande O...

Страница 7: ...3 3 3 Soft Chill 120 1 120 4 4 4 4 Hard Chill 80 15 40 1 120 3 Push and release the START STOP button the yellow light will be switched on indicating that the blast chill cycle has started Normal Oper...

Страница 8: ...PF a temperature probe has failed and an engineer should be called The Adande drawer will operate with a 15 minute on 15 minute off cycle in the event of an rPF rPF rPF rPF failure This will help to m...

Страница 9: ...o the Adande drawer as shown in figure 3a below Figure 3a Mains connection point The unused socket on the right hand side in figure 3a can be used to provide a mains supply to additional Adande Drawer...

Страница 10: ...MUST be kept clear at all times to maintain optimum perform perform perform performance ance ance ance The Adande drawer can be mounted on rubber feet rollers or castors When mounted on a castor base...

Страница 11: ...tainer will need to be removed to allow for access To remove the insulated container first pull the drawer out fully so that the rear edge of the container clears the front and the runners are fully e...

Страница 12: ...ktop removal 8 Front Grille Removal Front Grille Removal Front Grille Removal Front Grille Removal To gain access to the electrical components it is necessary to remove the front grille to do this fir...

Страница 13: ...the rear of the drawer must be removed as shown in figure 11 then slide the panel down and out Remove 4x screws and 2x bolts Figure 11 LH side fridge engine access panel removal 10 10 10 10 Rear Pane...

Страница 14: ...OTE WHEN REPLACING DRAWER FRONT LOCTITE SHOULD BE USED ON NOTE WHEN REPLACING DRAWER FRONT LOCTITE SHOULD BE USED ON NOTE WHEN REPLACING DRAWER FRONT LOCTITE SHOULD BE USED ON NOTE WHEN REPLACING DRAW...

Страница 15: ...witch remove either the insulated container and worktop Chapter 6 and 7 or the Insulated container and side panel Chapters 6 and 9 Remove the Spade Connectors from the back of the switch and push the...

Страница 16: ...gure 17 This will allow the diffuser to be lowered for access NOTE THE DIFFUSER WILL BE CONNECTED TO THE NOTE THE DIFFUSER WILL BE CONNECTED TO THE NOTE THE DIFFUSER WILL BE CONNECTED TO THE NOTE THE...

Страница 17: ...remove the four self tapping screws that hold the fan in place as shown in figure 17a The fan wires need to be disconnected from the 12volt power supply within the controller enclosure pulling the new...

Страница 18: ...remove the four screws that hold the fan and guard in place as shown in figure 18 The fan wires need to be disconnected from the 24volt power supply within the controller enclosure pulling the new wir...

Страница 19: ...W WIRE TO THE OLD HEATER WIRES DRAW WIRE TO THE OLD HEATER WIRES DRAW WIRE TO THE OLD HEATER WIRES BEFORE PULLING WIRES BEFORE PULLING WIRES BEFORE PULLING WIRES BEFORE PULLING WIRES OUT OUT OUT OUT T...

Страница 20: ...evaporator coil Remove the P Clips holding the probes in place and the refrigeration putty from wire penetration in lid Disconnect the faulty probe from the controller pull the probe wires through the...

Страница 21: ...Bullet connecters this disconnects the heating element from the 12v power supply Pull the seal out of the retaining channel in the lid and replace with a new seal Push seal into corners of the retaini...

Страница 22: ...ing the screws and letting the lid rest under its own weight To adjust the lid height on a drawer that is stacked while the screwdriver is located in the screw head lever the lid up or down as require...

Страница 23: ...M5 X 6 ST ST countersink screw figure 23 and the four off M5x8 two off on right hand side and two off on left hand side holding the brace container support rear figure 23a the container support can no...

Страница 24: ...nd push horizontally to fully engage the rear lancing engage the middle and front lancing s in their associated vertical wall supports and press down on the runner sharply it should engage in the fron...

Страница 25: ...either of the 2 condenser fans the front grille will need to be removed Chapter 8 Depending on which fan has failed you will need to disconnect the Earth Neutral Live wires from the connectors on the...

Страница 26: ...the amp fuse in the 240v mains supply to the controller controller controller controller this fuse and holder is situated adjacent to the controller Figure 25 and is accessed by removal of the front...

Страница 27: ...o 24 volt power supply 8 8 8 8 230 volt neutral to 24 volt power supply 9 9 9 9 10 10 10 10 11 11 11 11 Compressor and condenser fan 230 volt live 12 12 12 12 Compressor and condenser fan 230 volt neu...

Страница 28: ...or Dixell XB570L Blast Chill Controller Spare Spare Spare Spare Insert Probe Neutral Neutral Defrost Drawer Neutral Temp Neutral Probe Temp Probe Live Compressor Condenser Fan Mains in Condenser Fan L...

Страница 29: ...parameter appears flashing 6 To store the setting 24 1 24 1 24 1 24 1 How to enter setting How to enter setting How to enter setting How to enter settings s s s for each cycle for each cycle for each...

Страница 30: ...ers Parameters Parameters Parameters Hy 1 Hysteresis AC 1 Anti short cycle PAU 0 Time of standby PFt 15 Maximum acceptable duration of power failure Con 15 Compressor on time with faulty probe COF 15...

Страница 31: ...management Second relay management Second relay management Second relay management 2CH C1 Compressor setting during the holding OAt 0 Second compressor switching on delay OAS 0 1 Set point for second...

Страница 32: ...bUt 60 Buzzer activation at the end of the cycle tPb NTC Type of probe rEL Release code Ptb Parameter code dP2 Cycles Cycles Cycles Cycles Cy1 Cy1 Cy1 Cy1 Soft Chill 90 minutes Soft Chill 90 minutes...

Страница 33: ...settings Cycle 3 settings CyS tiM Cycle setting dbC No Defrost before cycle iS1 0 Insert probe set point first phase rS1 15 Room probe set point first phase Pd1 Off Maximum time for first phase iS2 0...

Страница 34: ...ande drawer system and should need minimum maintenance Figure 28 Refrigeration circuit diagram The unique design for airflow over the condenser means that the majority of any airborne contaminants are...

Страница 35: ...xamples of single two and three drawer options VCS1HCHS VCS1HCHS VCS1HCHS VCS1HCHS Single drawer High castor base Heat shielding worktop This arrangement is intended to support a grill or oven VCS2C V...

Страница 36: ...ADE 2022 C Page 36 of 50 VCS2CM VCS2CM VCS2CM VCS2CM Two drawer Castor base Microwave station Optional can opener Blast chiller drawer Lockable drawer front...

Страница 37: ...lid height Drawer temperature probe faulty Replace temperature probe Defrost termination probe faulty Replace temperature probe Blocked capillary line Replace capillary tube Low refrigerant Search fo...

Страница 38: ...ommended Action Recommended Action Controller has failed Replace Controller 2 2 2 27 7 7 7 6 6 6 6 Evaporator Evaporator Evaporator Evaporator fans do fans do fans do fans do not run when drawer is cl...

Страница 39: ...2 C Page 39 of 50 2 2 2 28 8 8 8 Exploded diagrams Exploded diagrams Exploded diagrams Exploded diagrams 2 2 2 28 8 8 8 1 1 1 1 Housing spare parts Housing spare parts Housing spare parts Housing spar...

Страница 40: ...22 C Page 40 of 50 28 2 28 2 28 2 28 2 Fridge Electrical System and drawer Fridge Electrical System and drawer Fridge Electrical System and drawer Fridge Electrical System and drawer parts parts parts...

Страница 41: ...41 of 50 28 3 28 3 28 3 28 3 Insulated Lid part No 103013 Insulated Lid part No 103013 Insulated Lid part No 103013 Insulated Lid part No 103013 Complete Assembly Complete Assembly Complete Assembly C...

Страница 42: ...d Castors Part No 102992 ard Castors Part No 102992 complete assembly complete assembly complete assembly complete assembly Item Item Item Item Part No Part No Part No Part No Description Description...

Страница 43: ...astors Part No 103506 103506 103506 103506 complete assembly complete assembly complete assembly complete assembly Item Item Item Item Part No Part No Part No Part No Description Description Descripti...

Страница 44: ...o 103 Small Castors Part No 103535 535 535 535 complete assembly complete assembly complete assembly complete assembly Item Item Item Item Part No Part No Part No Part No Description Description Descr...

Страница 45: ...65 Double Castor with Adapter Part No 103465 co co co complete mplete mplete mplete assembly assembly assembly assembly Item Item Item Item Part No Part No Part No Part No Description Description Desc...

Страница 46: ...s rear Feet front Part No 102993 lers rear Feet front Part No 102993 complete assembly complete assembly complete assembly complete assembly Item Item Item Item Part No Part No Part No Part No Descrip...

Страница 47: ...Feet front Part No 103393 Small Feet front Part No 103393 Small Feet front Part No 103393 complete complete complete complete assembly assembly assembly assembly Item Item Item Item Part No Part No Pa...

Страница 48: ...C Page 48 of 50 2 2 2 28 8 8 8 10 10 10 10 T T T T Top cover Top cover Top cover Top cover Item Item Item Item Part Part Part Part No No No No Description Description Description Description 1 103034...

Страница 49: ...11 1 1 1 W W W W Worktop shown with optional 50mm Worktop shown with optional 50mm Worktop shown with optional 50mm Worktop shown with optional 50mm up stand up stand up stand up stand Item Part No De...

Страница 50: ...ADE 2022 C Page 50 of 50 2 2 2 28 8 8 8 1 1 1 12 2 2 2 HS HS HS HS Heat shield top Heat shield top Heat shield top Heat shield top Item Part No Description 1 103570 HEAT SHIELD TOP...

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