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What is Tank-in-Tank technology?

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Introduction

What is Tank-in-Tank technology?

A simple and effective
concept delivering
outstanding reliable
performance.

Primary Water

Insulation

Domestic Hot
Water

ACV UK is a subsidiary of the ACV International
Group that has been designing, manufacturing and
marketing technological systems for hot water
generation since 1922. ACV International was
founded in Belgium and pioneered the Tank-in-Tank
concept – a cutting edge design providing
exceptional performance.

All products are manufactured on two production
sites in Belgium and in the USA. Through fourteen
subsidiaries and a broad network of specialised
distributors, ACV has a presence on all five
continents.

Most ACV products are based on the Tank-in-Tank
concept. This technology gives our products
exceptional performance in hot water and heating
generation.

Today, ACV offers innovating products that fulfil all
the demands of a modern world, thanks to the
advanced exclusive technology; we offer solutions
that are reliable, high performing, economical and
environmentally friendly.

Introduction

The Tank-in-Tank is a DHW tank entirely immersed
within an outer tank which contains the primary fluid,
with the inner tank itself being a stainless steel heat
exchanger. The corrugated wall of the inner tank forms
a large heat exchange surface that can heat the
domestic water in a very short time. It also provides a
uniform temperature throughout the volume of the
tank. Since the inner tank can move freely, it can
expand and contract under changes in pressure and
prevent limescale forming on the surface.

This simple and highly effective design allows specifiers
and installers to benefit from the cost advantages of
ACV’s high volume production while taking comfort
from the fact that the system they are specifying or
installing is the best available.

Key Features

• A specially designed stainless steel hot water

cylinder enclosed within an outer tank which is
heated by the boiler

• The inner tank also acts as a large thermal store, and

is surrounded by primary hot water. Recovery is
exceptionally fast because the heat transfer surface
is so large

• The internal cylinder is designed to operate at up to

10 bar - suitable for any kind of application, mains
pressure or vented

• Sides of the cylinder are corrugated which increases

the heat transfer area. Expansion and contraction in
use shrugs off scale deposits

• Each draw-off causes natural turbulence keeping

particles in suspension

• Stainless steel construction means no anode

protection, no contamination, leaking or sludging
caused by cracked glass linings. Water held at
consistently higher temperatures discourages
growth of Legionellae bacteria

ACV Seneffe, Belgium

Head Office & Distribution, ACV UK

Содержание Compact A

Страница 1: ...high efficiency condensing hot water heating products from ACV ...

Страница 2: ...0 1000 10 HeatMaster 25C 12 HeatMaster 35TC 85TC 14 HeatMaster 60 16 HeatMaster 70 100 18 HeatMaster 71 101 20 HeatMaster 200 22 HeatMaster 201 24 HeatMaster 201 Condenser 26 Delta Pro 28 Prestige 18 32 30 Prestige 50 75 120 32 E Tech S 34 E Tech W 36 E Tech P 38 Compact A 40 Compact N 42 Flue Systems 44 Balancing Sedimentation Vessels 46 ...

Страница 3: ...gated wall of the inner tank forms a large heat exchange surface that can heat the domestic water in a very short time It also provides a uniform temperature throughout the volume of the tank Since the inner tank can move freely it can expand and contract under changes in pressure and prevent limescale forming on the surface This simple and highly effective design allows specifiers and installers ...

Страница 4: ...maximise its full potential The addition of multiple ports on the SLE Plus not only gives the installer flexible installation options but also gives the customer a cylinder built with the future in mind Tank in Tank Technology The tried and tested ACV thermal storage technology has proved to be remarkably simple efficient and reliable An inner stainless steel hot water cylinder is entirely immerse...

Страница 5: ...ired Low heat loss high quality 50mm polyurethane insulation Easy access control pod with thermostats and six pin plug for simple electrical connection Hard wearing polypropylene finish Vented or unvented use Mains pressure SystemPak available Residential or commercial use Can be used in battery formation for higher hot water output SL320 SL420 SL600 Litres in first 10 minutes 40 C 922 1195 1345 L...

Страница 6: ...iagrams page 9 9 Electric heating element not on SLME 800 model 10 Carbon steel coil SLME120 SLME200 SLME300 SLME400 SLME600 SLME800 Total capacity L 123 203 303 395 606 800 Primary capacity L 46 95 7 165 219 365 517 Domestic capacity L 77 99 126 164 225 263 Coil capacity L 3 8 3 12 12 16 20 Primary fluid flow rate Ltrs hr 2100 3000 3000 3000 3000 3000 Coil fluid flow rate Ltrs hr 2300 3000 3000 3...

Страница 7: ...k 3 120 mm thick mineral wool insulation 4 Primary water return connection 5 Primary water flow connection 6 Domestic cold water inlet 7 Domestic hot water outlet 8 Control thermostat 9 Thermometer 10 Thermostat pocket 11 Thermometer pocket 12 Primary air vent 13 Metal casing 14 DHW recirculation or temperature and pressure relief valve connection 14 12 7 6 13 9 8 1 2 3 5 11 10 4 Jumbo 800 Jumbo 1...

Страница 8: ...gh efficiency condensing boilers 12 HeatMaster 25C HeatMaster 25C NAT GAS LPG Input max min kW 35 6 30 6 Output max min kW 24 2 5 8 24 2 5 8 Efficiency at 100 load 80 60 C 96 5 96 5 Efficiency at 100 load 50 30 C 107 0 107 0 Efficiency at 30 load EN677 107 5 107 5 Seasonal efficiency 96 8 96 8 NOx Rating EN483 Class 5 mg kWh 22 8 45 Total capacity L 201 5 201 5 Primary capacity L 126 5 126 5 Prima...

Страница 9: ... reducing this trend is set to continue with some experts predicting a drop in the boiler load due to heating from around 75 to as low as 45 At the same time hot water usage is increasing year by year as demand rises for luxury bathing facilities such as high performance showers and spa baths If hot water demand has risen to 55 of the boiler load the natural progression is to gain as much efficien...

Страница 10: ... boilers 16 Combined temperature and pressure gauge Control thermostat Time clock Manual reset high limit thermostat ON OFF switch Summer Winter switch HeatMaster 60 HeatMaster 60 Fuel Oil 28 sec or 35 sec Natural gas LPG Burner options type Pressure Jet BG2000 S or forced draught Input kW 69 9 69 9 Maximum output kW 62 5 62 9 Primary capacity L 82 82 Total capacity L 162 162 Heating surface area ...

Страница 11: ...G2000 S or Forced draught Input kW 69 9 69 9 107 107 Maximum output kW 63 62 9 96 3 96 3 Primary capacity L 108 108 130 130 Total capacity L 239 239 330 330 Heating surface area m2 3 14 3 14 3 95 3 95 Primary circuit pressure drop mbar 46 46 83 83 DHW tank pressure drop mbar 45 45 180 180 Flue circuit pressure drop mbar 0 6 0 6 1 4 1 4 DHW connection male BSP Ø 1 1 1 1 Primary connection female BS...

Страница 12: ...ontrol panel including digital MCBA controller complete with self diagnostic system and combined temperature and pressure gauge Vented or unvented use with mains pressure SystemPaks available High efficiency combination boilers 20 HeatMaster 71 HeatMaster 101 Fuel Natural gas LPG Natural gas LPG Burner options type BG2000 M BG2000 M Input kW 20 to 69 9 25 to 107 22 to 110 Maximum output kW 18 4 to...

Страница 13: ... type exchanger accumulator The HeatMaster series differs from traditional hot water generators because of the annular tank immersed in the primary fluid contained in the outer body The inner tank is itself a stainless steel heat exchanger with a large surface area that enables the water to be heated very quickly Self descaling The tank has freedom of movement its walls expand and contract with th...

Страница 14: ...e to hot water and heating demand The MCBA offers numerous advanced features A large burner modulation range down to less than 30 The hot water tank is always kept at an optimum temperature Excellent hot water performance Energy efficiency is optimised in both hot water and heating modes Product Features High performance fully modulating combined boiler and water heater Stainless steel Tank in Tan...

Страница 15: ...quired The HeatMaster 201 Condenser is delivered with the following HeatMaster insulated body and control panel Complete casing Flue connection with horizontal exhaust and gasket Hydraulic kit including 4 way valve pipework and hydraulic fittings and shunt pump Gas burner with insulation and gasket High efficiency condensing combination boilers 26 HeatMaster 201 Condenser A 590mm B 2069 mm C 2223m...

Страница 16: ...k design Choice of burner Low NOx premix burner Pressure jet natural gas or LPG Pressure jet 28 sec or 35 sec oil Anti Legionellae hot water stored at consistently high temperature Fully insulated with rigid polyurethane foam Stove enamelled casing Control panel including thermostats thermometer indicators and on off switch 26 to 55 kW output Can be used in battery formation for high output instal...

Страница 17: ...8 107 3 CO emissions max power Mg kWh 10 65 3 109 NOx emissions EN483 Mg kWh 39 9 39 9 51 68 Seasonal Efficiency Solo 96 3 96 3 96 3 96 3 Seasonal Efficiency Excellence 98 4 98 4 98 4 98 4 Gas flow rate G20 m3 h 1 9 3 28 Flue Gas Max output 80 60 C C 62 83 62 83 Mass flow rate of combustion products Kg h 29 56 51 76 29 05 50 89 Max pressure flue Pa 130 130 130 130 Max length concentric flue 60 100...

Страница 18: ...ating EN483 mg kWh 30 0 33 0 39 0 NOx classification 5 5 5 Flue gas temp 80 60 C C 82 82 83 Flue gas temp 50 30 C C 40 40 65 Primary capacity L 20 17 28 Heating connections m 11 4 11 4 11 2 Gas connection m 3 4 3 4 1 Flue connection mm 100 150 100 150 110 160 Max flue length m 20 20 8 Weight empty kg 54 58 83 Weight full kg 74 78 113 Gas flow rate 20 mbar m3 h 5 28 7 6 12 7 Max electrical power A ...

Страница 19: ...aled system kit and circulating pump Small footprint enabling compact installation Integrated controls 160 240 380 A 1342mm 1818mm 2134mm B 590mm 590mm 720mm C 728mm 728mm 800mm D 928mm 1403mm 1985mm E 249mm 249mm 300mm F 402mm 402mm 92mm G 181mm 181mm 265mm H 958mm 1433mm 435mm J 295mm 295mm 360mm K 180mm 180mm 135mm L 150mm 150mm 135mm Dimensions Installation Flexibility Three choices for heatin...

Страница 20: ...ems Built in control circuit protected by internal 3 amp MCB Removable stainless steel incoloy immersion elements Stove enamelled casing Control panel including thermostats combined temperature and pressure gauge and on off switch Wall mounting bracket included Simple connection to heating systems Compatible with wet radiator or underfloor heating installations Ease of installation the boiler allo...

Страница 21: ...draulic pressure drop mbar T 10 C 79 123 20 33 Primary connection female BSP Ø 2 F 2 F DN100 DN100 Weight empty Kg 123 131 187 200 DN100 flanges to be welded 1 2 3 9 4 5 6 7 8 1 4 5 6 2 3 1 Control panel 2 Heating elements 3 Contactor and safety relays 4 Optional controller 5 Control circuit 6 Main fuses and power connections 7 Removable access panel 7 Floor standing high output three phase electr...

Страница 22: ...drop mbar 0 22 0 48 0 68 0 96 1 83 2 5 Flue connection mm 200 200 200 Weight empty excluding burner kg 315 380 470 Weight Full excluding burner kg 417 502 620 Natural gas flow rates m3 h 11 4 15 9 26 7 Oil flow rate Ltrs hr 9 08 13 35 15 58 Maximum operating temperature C 90 90 90 Larger sizes available upon request Maximum operating pressure Primary 5 bar Dimensions excluding burner Compact A 100...

Страница 23: ...luding burner kg 139 159 210 Natural gas flow rates m3 h 3 7 4 8 6 6 Oil flow rate Ltrs hr 3 43 4 45 5 Maximum operating temperature C 90 90 90 Maximum operating pressure Primary 3 bar Characteristics Fully assembled compact steel boiler High Efficiency steel boiler with pressurised combustion chamber and suitable for matching with Natural Gas LPG or oil burners The boiler is a simple compact unit...

Страница 24: ...le flashing 537d6210 Bracket 150 mm A F B D C E A F B D C E TERMINALS A TERMINALS A Code Type 537d6196 Vertical terminal 537d6173 Horizontal terminal FLUE PIPE B Code Type 537d6174 Length 250 mm 537d6175 Length 500 mm 537d6176 Length1000mm ADJUSTABLE FLUE PIPE C Code Type 537d6177 500 mm adjustable length 325 400 FLUE BENDS D Code Type 537d6178 Bend 43 45 537d6179 Bend 87 90 CONDENSATE RECOVERY AN...

Страница 25: ...ated BSV 150 supplied with 3 table E and counter flanges weld type BSV 200 supplied with 4 table E and counter flanges weld type Balanced Header Key advantages of the balanced header For easy connection of all types of ACV boilers to various primary circuits up to 800kW Blends system return water to avoid cold return to boiler and reduce boiler cycling Traps sediment and other system debris so tha...

Страница 26: ...exclusive stainless steel heat exchanger developed after intensive research and laboratory testing Similarly a stainless steel cylinder is central to our well proven Tank in Tank product range The use of stainless steel in ACV manufacturing provides unparalleled resistance to corrosion and the additives used in heating systems Stainless steel heat exchanger Stainless steel cylinder ...

Страница 27: ... 01383 820100 Fax 01383 820180 information acv uk com www acv uk com Members of ACV UK do not accept any liability arising from errors or omissions and reserves the right to change the technical specifications and components of its products without prior notice 06 11 ...

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