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Arikazan Ventum Series, Руководство по эксплуатации, использованию и обслуживанию, Страница: 1 / 38

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VENTUM SERIES 

WOOD FIRED GASIFICATION HOT WATER BOILERS 

 

 
 

VG-20, VG-30, VG-40, VG-60, VG-80, VG-100 

 

 

OPERATION, USE AND MAINTENANCE MANUAL 

 
 
 
 
 
 

 

Rev D: October 2015 

 

 

 

 

BÜYÜKELÇI SOK. NO:9     06700 
KAVAKLIDERE  ANKARA TURKEY  
TEL: +90 312 468 09 11 
FAX: +90 312 468 45 96 
E-MAIL: [email protected]

 

 

Содержание Ventum Series

Страница 1: ...FICATION HOT WATER BOILERS VG 20 VG 30 VG 40 VG 60 VG 80 VG 100 OPERATION USE AND MAINTENANCE MANUAL Rev D October 2015 BÜYÜKELÇI SOK NO 9 06700 KAVAKLIDERE ANKARA TURKEY TEL 90 312 468 09 11 FAX 90 312 468 45 96 E MAIL ari tr net ...

Страница 2: ...RMITY 5 GUARANTEE AND SERVICE 6 GENERAL SPECIFICATIONS 6 OPERATING PRINCIPLES 7 MAIN PARTS 8 INSTALLATION 9 OPERATION and SHUT DOWN 13 BOILER CONTROL PANEL 15 MAINTENANCE AND SERVICING 20 SPARE PARTS LIST 22 BOILER NAME PLATE 32 APPENDIX 1 33 APPENDIX 2 35 ...

Страница 3: ...oses other then specified in this booklet and incorrect installation commissioning and use can cause a fire or explosion which may result property damage personnel injury or loss of life Boiler is designed for hot water operation only max 90 C and the system pressure must be according to the limited operating pressure specified on the boiler name plate and in this booklet Heat transfer medium is w...

Страница 4: ...continuous fresh air supply min 300 cm2 Overheating of the boiler water protection is integrated in the control system It is recommended to use a dust mask when cleaning the boiler and emptying the ash drawer It is recommended that a lifting device should be used to move and transport the boiler The chimney or flue is one of the most critical factors in the successful operation of any solid fuel h...

Страница 5: ...nals and electric wires are devoid of voltage The boiler control regulator cannot be used if its casing is damaged In no circumstances can the design of the regulator be modified Keep the regulator out of reach of children Incorrect selection of the parameters can cause malfunction and serious problems of the boiler e g overheating of the boiler etc The programmed parameters should only be altered...

Страница 6: ... 40 VG 60 VG 80 VG 100 conform ist mit den Anforderungen der Richtlinie is in conformity with the requirements of the directives est conforme aux exigences des directives Richtlinie Directive Directive Norm Standard Norme Bemerkung Remark Remarque 97 23 EC Pressure Equipment Directive EN 12953 1 2002 EN 12953 2 2002 EN 12953 3 2002 EN 12953 4 2002 EN 12953 5 2002 EN 12953 6 2002 EN 12953 9 2007 EN...

Страница 7: ... not apply for the boiler if it is operated with wood exceeding 20 moisture content or with fuel not prescribed by the manufacturer GENERAL SPECIFICATIONS VG boilers are a complete unit with hot water boiler control regulator unit flue gas aspirator Do not attempt to change any item Measuring points are locked to ensure measuring devices are in place VG boilers are gasification wood boilers three ...

Страница 8: ... 20 This boiler is suitable for use in open vented expansion vessel heating systems The system must have a matching expansion system Be sure that open vented expansion vessel and pipes are protected against frost and has no manual valves between boiler and expansion tank If you will use this boiler with a closed expansion system serious precautions and additional equipment must be provided accordi...

Страница 9: ...let 9 Main Body 2 Cover Plates 10 Furnace 3 Heat Exchanger 11 Flame Monitoring 4 Tube Cleaning Mechanism 12 Feet 5 Boiler Tubes 13 Upper Door 6 Top Refractory 14 Bottom Door 7 Bottom Refractory 15 Fan Box 8 Control Panel 16 Smoke Box ...

Страница 10: ...electrical connections must be according to current standards and wiring diagrams are given in this manual Please pay special attention to earth connections to all electrical items in the boiler room Never use fuel or water pipes as an earth connection After the installation of the boiler all the water and valves must be controlled for leakage A load valve anti condensation 3 way valve or similar ...

Страница 11: ...alified service approval Specified fuel is dried hard cut wood and logs of 60 120 mm diameter with min 15 and max 20 moisture content and calorific value of 15 17 MJ kg Note Logs of bigger dimensions is necessary to cut into halves or quarters because of the requirement of operation to nominal output You can burn hard as well as soft wood Wood must be dried Chimney Attachment of the appliance to t...

Страница 12: ...6 mmWC 0 1 to 0 6mbar without any flue gas leakage to the boiler room IV BOILER WATER AND MAKE UP WATER FOR HOT WATER BOILERS According to EN 12953 10 2003 Shell boilers Requirements for feed water and boiler water quality Parameter Un it Make up Boiler Water Boiler water Operating pressure Bar Total range Appearance Clear free from suspended solids no stable foam Direct conductivity at 25 C μS cm...

Страница 13: ... gasification is that using the syngas is potentially more efficient than direct combustion of the original fuel because it can be combusted at higher temperatures To achieve an efficient gasification logs must be placed considering some rules A random placement may adversely affect the wood gasification process As a result the combustion efficiency can drop in total Following visuals shown you ho...

Страница 14: ...water side After first heating most of the dissolved air in the system water will be free for bleeding Control all the security and operation devices for proper operation and set values are according to system needs again Especially check the manual limit thermostat and pressure safety valve Call the owner or operator of the boiler house and give the necessary information for proper operation of t...

Страница 15: ... Press the power switch button of the panel to on 1 position 2 Fill the wood filling volume up to bottom of the door line Try to keep flame nozzle open 3 Fire the woods 4 Press the start button on the panel 5 Leave the upper wood filling door 4 to 10 cm opened up to you have a strong flame 6 Fill the woods full or as much as you need 7 Close the boiler door 8 Press the function button until to fig...

Страница 16: ...ops below pump activation temperature 3 After this alarm is on the screen the fan will be disabled and the boiler will be stopped safely by the controller There will be some red hot fuel for reigniting so after AL1 you can fill some more fuel and the left ambers will be enough for ignition BOILER CONTROL PANEL Ventum series uses ecoMax 200 control boards It offers an easy and efficiency usage Lege...

Страница 17: ...ostat 11 service menu symbol 12 hot utility water temperature sensor 13 central heating pump symbol 14 hot utility water pump symbol 15 boiler temperature sensor 16 emission temperature sensor 17 airflow power 18 fan symbol it this is not visible regulation is off it is visible regulation is on if it flashes the regulator is in the SUPERVISION mode 19 hot utility water tank symbol 20 icons Note Th...

Страница 18: ... 17 2 mains switch in the regulator 3 protective terminals PE 4 metal enclosure of the regulator MAINS mains lead STB safety temperature limiter ...

Страница 19: ...talling a room thermostat you must enable its support To do so set the service parameter Room thermostat service parameter n8 1 Description of alarms No fuel AL1 When the fuel finished in the boiler AL1 message will appear on the display No sound signal will be given Boiler temperature sensor damage AL2 This alarm will be produced in the case of damage to the boiler sensor and after exceeding its ...

Страница 20: ...afety temperature limiter STB input jumper is on terminals 1 2 the jumper should be placed only if no temperature limiter is connected check if the additional thermal protection sensor input jumper is on terminals 11 12 the jumper should be placed only if no DZT 01 sensor is connected if the boiler manufacturer equipped it with a temperature limiter STB with manual return to the initial position u...

Страница 21: ...t Cleaning period depends on plant features fuel and combustion parameters so after first commissioning please control the boiler heat exchange surfaces once a month if they need any cleaning After few controls you can decide the period of cleaning you will need Do not add any additional fuel and wait up to all the fuel finishes burning Wait for cooling the boiler min 2 3 hour Stop the circulation...

Страница 22: ...ly check the safety and operational equipments During the long shut off periods run the circulation pump s and anti condensation pump 5 min month in order to avoid pump shaft lock out System water never fully drained if it is not necessary Corrosion is very rapid in empty systems New water filling means adding new scale and oxygen to the system Both reasons cause to shorten the boiler service life...

Страница 23: ... 22 SPARE PARTS LIST 1 Upper Front Door 2 Lower Front Door 3 Heat Exchanger Group 4 Tube Cleaning Group 5 Fan Group 6 Electrical Panel 7 Back Door 8 Cover Plates 9 Refractories 10 Air Regulation Clape ...

Страница 24: ... 23 Part Number Part Name Quantity per Boiler 1 1 Door Gasket 1 1 2 Door Hinge Group 1 1 3 Door Handle Group 1 1 4 Bacalite Arm 1 1 5 Hinge Fastening Arm 1 1 6 Door Lock 1 1 7 Door Lock Pin 1 ...

Страница 25: ... 24 Part Number Part Name Quantity per Boiler 2 1 Door Gasget 1 2 5 Flame Monitoring Glass 1 2 6 Monitoring Glass Cap 1 2 7 Ash Rake 1 2 9 Ash Box 1 ...

Страница 26: ... 25 Part Number Part Name Quantity per Boiler 3 1 Heat Exchanger 1 3 2 Mechanical Thermos Valve 1 3 6 Blind Plug 1 3 8 Gasket ...

Страница 27: ...s 6 to 12 4 2 Turbulator Shaft 1 to 2 4 3 Turbulator Cleaning Shaft 1 4 4 Cleaning Arm 1 4 5 Cleaning Arm Handle 1 4 8 Turbulator Shaft Lifting Arm 2 4 9 Turbulator Shaft Bearing 2 to 4 4 11 Top Door 1 4 14 Top Door Ceramic Isolation 1 4 15 Tube Cleaning Brush 1 ...

Страница 28: ... 27 Part Number Part Name Quantity per Boiler 5 1 Fan 1 5 2 Propeller 1 5 4 Fan Cover Box 1 5 5 Fan Gasget 1 ...

Страница 29: ...Boiler 6 1 Controller 1 6 2 Limit Thermostat 1 6 3 Flue Gas Temperature Sensor 1 6 4 Boiler Temperature Sensor 1 6 5 Sanitary Water Temp Sensor 1 6 6 Lamb 1 6 7 Panel Case 1 6 11 Capacitor 1 6 12 Crimp on Snap Connector 2 6 13 Door Switch 1 ...

Страница 30: ... 29 Part Number Part Name Quantity per Boiler 7 1 Back Door 1 7 2 Back Door Insulation Board 1 ...

Страница 31: ...op Front Cover Plate 1 8 2 Top Back Cover Plate 1 8 3 Left Cover Plate 1 8 4 Right Cover Plate 1 8 5 Upper Front Door Cover Plate 1 8 6 Lower Front Door Cover Plate 1 8 7 Rear Cover Plate 1 8 9 Heat Exchanger Cover Plate 1 8 13 8 14 Connection Sockets 4 ...

Страница 32: ...1 Part Number Part Name Quantity per Boiler 9 1 Upper Refractories 9 2 Upper Middle Refractories 9 3 Ceramic Fiber Isolation 9 4 Middle Refractories 9 5 Ceramic Fiber Isolation 9 6 Bottom Refractories 9 7 ...

Страница 33: ... 32 BOILER NAME PLATE COMMISIONING DATE COMMISIONED BY NAME TEL INTIAL SET VALUES Fuel type System pressure mbar ...

Страница 34: ... 33 APPENDIX 1 ...

Страница 35: ... 34 ...

Страница 36: ...03 5 97 85 55 55 3 1060 OPERATING CONDITIONS Min WaterReturn Temperature Fuel Filling Volume BoilerWidth W1 Total Width with CoverPlates W2 4 5 Approximatelly Combustion Period 600 650 Setting Range of Operating Temperature Operating Pressure Total Height H2 Stack Diameter ØD1 inner outer Hot WaterOutlet Connection BoilerClass TECHNICALSPECIFICATION OF VENTUM TYPE WOODGASIFICATION BOILERS Unit CAP...

Страница 37: ... 36 W2 W1 H1 H2 ØD1 H4 ØD2 H6 H5 ØD3 ØD2 ØD4 L1 L2 50 H3 ...

Страница 38: ...SERİ NUMARASI FIRST START UP DATE SIGNATURE OF TECHNICAL STAFF FECHA DE PUESTA EN MARCHA SIGNATUER S A V İLK KURULUM TARİHİ YETKİLİ GÖREVLİ İMZASI ANNUAL MAINTENANCE SERVICE YILLIK BAKIM SERVİSİ ANNUAL MAINTENANCE SERVICE YILLIK BAKIM SERVİSİ DATE TARİH SIGNATURE OF TECHNICAL STAFF YETKİLİ GÖREVLİ İMZASI DATE TARİH SIGNATURE OF TECHNICAL STAFF YETKİLİ GÖREVLİ İMZASI MODEL CAPACITY KAPASİTE FUEL TY...

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