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19

 

 

11. Basic trouble shooting

 

When your system isn't working properly or not at all, pleas check 
the following: 

 

 

1.

 

Check for visible damage or obstruction

 

2.

 

Try if a different control device is working

 

3.

 

Check the control box and see what the LED

s are telling you 

LED

 

Colour

 

Sequence

 

Issue/Function

 

Explanation

 

LED 1

 

Red

 

Flash

 

Low voltage input (during operation)

 

A

 

LED 1

 

Green

 

Solid

 

Power in

 

B

 

LED 1

 

Green

 

Flash

 

In operation

 

C

 

LED 2

 

Orange

 

Flash

 

Signal received

 

D

 

LED 2

 

Orange

 

Solid

 

Warning, overload motor

-

unit / obstruction

 

E

 

LED 2

 

Red

 

Solid

 

Error, time out door travel

 

F

 

LED 1

 

None

 

NA

 

No input power

 

G

 

LED Explanation

 

 

A.

 

The input on the systems is too low. Check the voltage and capacity of the battery. Also 
check the cables from the battery to the control box for any damage or weary.

 

B.

 

The control box has a power coming in

 

C.

 

The control box has received the signal and is sending power out to the motor

-

unit. If 

the motor

-

unit is still not running, please see if the power is getting to the motor

-

unit by 

taking of the cap (chapter 7, step 6) and measure the voltage in the connector on the 
spiral cable. 

 

Also check the motor

-

unit for any damage on wiring or gears.

 

D.

 

The control box has received a signal from the control device. If you are using a remote 
control and LED 1 is not starting to flash; try to reprogram the remote control to the 
control box first. If after that, or when you use push buttons, the LED 1 is still not flash-
ing; the control box is not working.

 

E.

 

The control box has detected a abnormality in the form of an obstruction or overload on 
the motor

-

unit. In both case, the currents got too high and the control box shuts off. 

 

Check if there is nothing blocking the door from going up/down. 

 

Check if the door closed sensor is adjusted right and the motor

-

unit reaches it. 

 

Check if the motor

-

unit is running with normal speed and doesn't make a strange noise. 

These are signs that the motor

-

unit is damaged and draws too much amperage from the 

system.

 

F.

 

The system took too long to get to the next point in the cycle. This might either be a 
slow motor

-

unit (because the motors are not strong enough anymore) or the system is 

not reaching one of the sensors in time. 

 

G.

 

The control box has no input power. Please check  the fuse on the battery cable, the 
battery and the cable itself. 

 

DoorLIFT DL

-

6

 

Remote door system

 

Owner

s manual

 

Содержание DoorLIFT DL-6

Страница 1: ...Owner s Manual KEEP THIS OWNER S MANUAL IN VEHICLE Need help For assistance with this product please visit www actuall eu or contact your dealer Version 01 2020 ...

Страница 2: ...ction and maintenance shutter door 10 6 Inspection and maintenance DoorLIFT 12 7 Removal motor unit 14 8 How to lock the gears 16 9 How to adjust the sensor 17 10 Emergency release 18 11 Basic trouble shooting 19 12 Changing DL 8001252 Tooth wheel 24 20 13 Technical specifications 22 DoorLIFT serial no Dealer Installation date Door type Door size Door serial number 1 Unit information Owner s manua...

Страница 3: ...on opening and closing If the DoorLIFT runs unevenly investigate the cause and repair it if possible 4 Replace damaged parts as quickly as possible 5 Recurring stoppages or problems must be sorted out as quickly as possible by people with the appropriate training Do not attempt to resolve problems yourself if you do not have the proper training Electronic equipment requires specialised knowledge 6...

Страница 4: ...4 3 Service Book Type of service Date By Notes DoorLIFT DL 6 Remote door system Owner s manual Type of service Date By Notes Type of service Date By Notes ...

Страница 5: ...5 DoorLIFT DL 6 Remote door system Owner s manual Type of service Date By Notes Type of service Date By Notes Type of service Date By Notes ...

Страница 6: ...6 Type of service Date By Notes DoorLIFT DL 6 Remote door system Owner s manual Type of service Date By Notes Type of service Date By Notes ...

Страница 7: ...7 DoorLIFT DL 6 Remote door system Owner s manual Type of service Date By Notes Type of service Date By Notes Type of service Date By Notes Make a copy of this page first this is the last blank sheet ...

Страница 8: ...omatic 5 Block function Automatic close door block all input Optional functions Connect auxiliary devices to the DoorLIFT control box through the 8 lead harness using the wire chart below Wire Item 1 Up down input 2 Up input 3 Down input 4 Signal block ignition lockout 5 12V output max 250 mA 6 Door ajar output ground 7 Cargo light output ground Yellow green Ground max 250 mA The 8 pin female conn...

Страница 9: ...de learning mode 2 Within 5 seconds after entering the code learning mode press any button on the trans mitter The UNLOCK OUTPUT will trigger to tell you the transmitter has been recognized and is compatible with the system A maximum of 12 transmitters can be coded per system 3 During code learning if there is no action after 5 seconds the system will exit learning mode The UNLOCK OUTPUT will be t...

Страница 10: ...enance and adjustment 3 Check if all the shutter doors components are firmly in place 1 Lubricate the roller bearings and shafts hinge pins and cable drum bearings as per the illustration below DO NOT USE GREASE OF ANY KIND Grease sits on the surfaces and attracts dust dirt and salt DoorLIFT DL 6 Remote door system Owner s manual ...

Страница 11: ... tension on the balancer Additional info Time and the elements affect the tension on the spring that lifts the door Over time the spring wire will corrode and loose effective wire diameter The springs themselves also get tired and loose their tensile strength An average balancer on a door will last approximately 15 000 to 25 000 cycles Adjusting and maintaining the proper door balance CAUTION work...

Страница 12: ...d on 40 cycles per day 5 days a week At high er frequency you may need to do the inspection more often Maintenance schedule is based on a well maintained well balanced and manual operable shutter door When repairing the DoorLIFT you should always disconnect the system from the power supply DO NOT GREASE OR LUBRICATE THE DoorLIFT Clean using a damp cloth Use only genuine DoorLIFT replacement parts ...

Страница 13: ...all electrical connections for tightness and corrosion X Disconnect the motor unit and take it out of the track for inspection X Do a visual inspection of the motor unit gears and guide wheels X Check the cable of the emergency unlocking mechanism and replace if damaged X Replace the four guiding blocks part number DL 8001254 X Replace the battery of the remote control FOB if needed X Place servic...

Страница 14: ...n the motor unit Move the lever towards the shutter door Your are now able to open and close the door by hand 2 Remove the clevis pin on the turn buckle This will disconnect the motor unit from the door 3 Remove the cable from the lever DoorLIFT DL 6 Remote door system Owner s manual ...

Страница 15: ...om the track 6 Cut the zip tie retaining the yellow cable to the slider cover Unscrew the slider cover bolts and remove it Unplug the yellow cable harness from the motor connector within the box 7 Slide the motor unit out of the track DoorLIFT DL 6 Remote door system Owner s manual ...

Страница 16: ...e tip in the lever located in the motor unit Move the lever towards the Battery icon until you hear a firm click meaning the gears are meshed with the linear track gears 8 How to lock the gears DoorLIFT DL 6 Remote door system Owner s manual ...

Страница 17: ...size and turnbuckle length Note to gain acces to the Close switch the track trim can be slid on the track to gain access 1 Disengage motor Close the door fully by hand 2 Set the sensor A sideways to match the cable slider B Both screw heads should be in line see picture The cable slider holds a magnet DoorLIFT DL 6 Remote door system Owner s manual ...

Страница 18: ...T key into the lock cylinder located in the center of the second shutter door panel on the outside of the door 2 Turn the key 90 degrees clockwise and pull the lock and connecting cable from the lock cylinder Pull the lock assembly firmly and the Door LIFT will be released from the drive system 3 Reinsert the cable and lock cylinder back into the lock housing on the door The shutter door can now b...

Страница 19: ...n the connector on the spiral cable Also check the motor unit for any damage on wiring or gears D The control box has received a signal from the control device If you are using a remote control and LED 1 is not starting to flash try to reprogram the remote control to the control box first If after that or when you use push buttons the LED 1 is still not flash ing the control box is not working E T...

Страница 20: ...stem Owner s manual Take off the circlip Take off the tooth wheel Place the new tooth wheel Return the circlip 1 2 3 4 For all other repairs please contact your dealer for support Do not try to repair the DoorLIFT by yourself this requires specific knowledge and training ...

Страница 21: ...21 DoorLIFT DL 6 Remote door system Owner s manual ...

Страница 22: ...s Voltage 32V 10 Current 5 Amps Nominal Duty cycle 20 2 min on 8 min off Life cycle 200 000 cycle Maintenance At least once a year Emergency unlocking Yes Bottom safety guard Yes Control options Switches Remote Contol Sound level 50 db Enviromental temperature 20 C to 70 C Permitted air humidity 80 Recognition CE FCC 12 and 24V will be convertered to 32V Current peaks of 30A are possible DoorLIFT ...

Страница 23: ...t 134 E Total height system 61 5 Minimun distance between the roof and the door is 45mm The DoorLIFT DL 6 system is fastened to the roof of the cargo area and is centered with respect to the centerline of the door The aluminium profile weighs approximately 21Kg and the motor unit 7Kg DoorLIFT DL 6 Remote door system Owner s manual ...

Страница 24: ...Actuall Innomotive International BV www actuall eu ...

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