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AC S.A. all rights reserved. Under penalty of law and/or liability claims it is forbidden to copy, publish, distribute, make available and/or use in any way all or any part of information contained 

within this document, in particular photographs, drawings, illustrations, trademarks, etc 

30 

 

 

Injectors heating 

– check to enable warming up gas injectors when vehicle was parked a 

longer time at freezing temperatures. Active procedure is marked with a red line displayed 
on  the  oscilloscope  screen  and  with  blinking gas  injector  icon  in the  parameters monitor 
window.

 

 

Petrol  portion

 

– a set of options to allow automatic modification of petrol share map so 

that:  for  rpm  higher  than  the  value  set  in  the  “minimum  rpm”  field  and  injection  pulses 
longer than the value set in the "minimum petrol injection time" field, gas injection will be 
supported with petrol injection pulse equal to the value of the “petrol adding time” field. 

 

Pressure release

 

 

in the course of driving, when gas injectors are not controlled (e.g. in 

the cut-off status), gas pressure in the gas controller  may rise.  If this option is on,  when 
pressure  exceeds  the  set  value  (

Switch-over  threshold

),  the  controller  will  start  a 

procedure to bring it down. The procedure is switched off when the pressure drops down 
to 1.5 bar. 

Pulse frequency

 parameter controls the frequency of the injectors opening.

 

 

Leaning on cold engine 

– 

the cold leaning option allows eliminating the effect of jerking 

as  a  result  of  gas  overflowing  to  the  cold  engine.  The  problem  occurs  in  certain  vehicle 
models. If necessary, set the parameters as follows:

 

 

Max.  engine  temperature

  threshold  should  be  close  to  the  engine  temperature,  at 

which jerking stops.  

NOTE: Engine temperature threshold influences the time of function operation. 
Always  note  if  the  ratio  represents  a  rich  fuel  mixture  for  the  warmed  engine 
under high load. Failure to follow this note may result in engine damage!

 

 

Max. rpm threshold

 should be set by experience so that there is no power drop under 

maximum  acceleration  at  higher  rpm  and  there  is  a  rich  air-to-fuel  mixture  in  open 
loop conditions. 

 

Max. gas injection time

 is set when driving on cold engine so that sudden pressing of 

the acceleration pedal does not cause jerking, while keeping the maximum  dynamic 
performance of the vehicle,

 

 

Cold VAG

 

 

an option that is particularly useful in cars of VAG Group (but not only) with 

long petrol injection pulses on clod engine, which results in flooding and jerking the engine 
while  accelerating  and  running  on  gas.  This  function  is  activated  only  for  a  short  period 
after detection of the increase in the vacuum. Setting:

 

 

Active

 

– Function VAG is on, if checked

 

 

Sensitivity

 - Minimum required increase of pressure in vacuum (MAP), which will lead 

to the activation of the function, if the value is higher than the sensitivity is lower. This 
value is set experimentally so that while during stable driving function is not activated, 
in example:. If at that time the MAP changes within ± 2, sensitivity should be higher 
than 4.  

 

Maximum engine temperature

 

– Threshold of engine temperature while without VAG, 

jerking stops. 

 

Status

 

– values to be chosen “OK” or “no data”. Information about numbers of data 

necessary to proper working of function. Function collects (learns) data while driving 
on petrol on warm engine.

 

 

Switch  off  the  solenoid 

– 

When  selected,  the  gas  solenoid  valve  is  closed  if  ISA3 

switches to petrol. The option is helpful when using a timing advance processor (TAP).

 

 

 

 

Содержание STAG-4 QBOX BASIC

Страница 1: ...any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc Controller User Manual 67R 01 4903 110R 00 4904 10R 03 6616 infor...

Страница 2: ...ial control 19 1 9 Full group control 19 1 10 Mounting the controller STAG 4 QBOX QNEXT and STAG 300 QMAX 19 1 11 Selection of pressure regulator 20 1 12 Selection of injector nozzles 20 2 The AC STAG...

Страница 3: ...25 1 Diagnostics test actuators 56 2 25 2 Service 57 3 STAG 4 QBOX QNEXT STAG 300 QMAX controller programming 57 3 1 Auto calibration 57 3 2 Collection of the petrol injection map with petrol petrol...

Страница 4: ...4 1 Controller installation To ensure proper and long lasting operations of STAG Autogas systems in vehicles equipped with START STOP engine mode high durability gas valves are recommended to mount T...

Страница 5: ...and or use in any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc 5 1 2 Layout diagram STAG 4 QBOX PLUS Fig 2 STAG 4...

Страница 6: ...n to copy publish distribute make available and or use in any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc 6 1 3 La...

Страница 7: ...to copy publish distribute make available and or use in any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc 7 1 4 Lay...

Страница 8: ...to copy publish distribute make available and or use in any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc 8 1 5 Lay...

Страница 9: ...any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc 9 1 6 Wiring diagram for fuel level emulator FLE Fig 7 Wiring diag...

Страница 10: ...ay all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc 10 Fig 9 Wiring diagram for fuel level emulator FLE connection to STAG...

Страница 11: ...of manufac ture Petrol ECM harness Installation notes Conne ctor Pin No Wire colour Signal 2 5T 2004 2009 B 47 yellow Fuel pump control signal ECM location A 2 green grey Fuel pressure sensor signal...

Страница 12: ...sure sensor signal VOLVO XC60 Engi ne Year of manufac ture Petrol ECM harness Installation notes Conne ctor Pin No Wire colour Signal 3 0T 3 2T 2009 2010 B 21 yellow orange Fuel pump control signal EC...

Страница 13: ...ignal 2 5T 2004 2011 B 47 yellow Fuel pump control signal ECM location A 2 green grey Fuel pressure sensor signal 3 2 2007 2011 B 21 yellow Fuel pump control signal ECM location A 71 green grey Fuel p...

Страница 14: ...Petrol ECM harness Installation notes Conne ctor Pin No Wire colour Signal 2 5 3 0 4 0 4 2 2001 FH1 58 white violet Fuel pump control signal ECM location PI1 49 white green Fuel pressure sensor signal...

Страница 15: ...ct ure Petrol ECM harness Installation notes Conn ector Pin No Wire colour Signal 2 5 3 0 4 0 4 2 2006 FH300 020 bia o czerwony Fuel pump control signal ECM location PI300 071 niebieski Fuel pressure...

Страница 16: ...ontained within this document in particular photographs drawings illustrations trademarks etc 16 FORD KUGA Engi ne Year of manufac ture Petrol ECM harness Installation notes Conne ctor Pin No Wire col...

Страница 17: ...l ECM harness Installation notes Conne ctor Pin No Wire colour Signal 5 4 2003 2005 B 62 blue orange Fuel pump control signal ECM location E 32 red pink Fuel pressure sensor signal View of the pins in...

Страница 18: ...on contained within this document in particular photographs drawings illustrations trademarks etc 18 FORD MUSTANG Engi ne Year of manufac ture Petrol ECM harness Installation notes Conne ctor Pin No W...

Страница 19: ...this document in particular photographs drawings illustrations trademarks etc 19 1 8 Semi sequential control Fig 11 Semi sequential control layout diagram 1 9 Full group control Fig 12 Full group cont...

Страница 20: ...ucer pressure 1 bar Power per cylinder range KM 1 7 1 8 11 16 1 9 2 2 17 28 2 3 2 5 29 34 2 6 2 8 35 40 2 9 3 0 41 48 3 1 3 2 49 55 The above rough values may in some cases not correspond to actual va...

Страница 21: ...en to copy publish distribute make available and or use in any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc 21 Fig...

Страница 22: ...orbidden to copy publish distribute make available and or use in any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks etc 2...

Страница 23: ...er OBD digital recorder if they have been closed Language options may be used to select user interface language version Tools option may be used to update hardware devices setup program settings load...

Страница 24: ...ation to the nearest inspection An alternative method of inspection set up is an option of inspection by date where the date of scheduled inspection is specified instead of a mileage limit To clear th...

Страница 25: ...the engine speed brown wires need not to be connected since the controller can calculate current speed from injection pulses When RPM readings are disrupted RPM changes significantly but the engine o...

Страница 26: ...roller switches to LPG at idle run Switch over time time after starting the engine when the controller can switch to LPG Reducer filling time delay between opening solenoid valve and gas injectors The...

Страница 27: ...ectors permanently as well However corrections e g resulting from changes in the LPG pressure will be no longer possible The moment when petrol injectors are fully open corresponds to the load value o...

Страница 28: ...gas air mixture injected by gas injectors to each engine cylinder Test automatic testing of the flow on individual gas injectors Injector opening correction the window allows configuration of very pr...

Страница 29: ...nters should be reset after injector replacement They are used for information purposes only Reducer temperature sensor pressure regulator temperature sensor type selection Gas temp sensor gas tempera...

Страница 30: ...close to the engine temperature at which jerking stops NOTE Engine temperature threshold influences the time of function operation Always note if the ratio represents a rich fuel mixture for the warme...

Страница 31: ...edure press the Start button and start the engine that has been warmed up earlier The calibration is an automatic process and takes about 3 minutes Correct calibration will end with the Completed succ...

Страница 32: ...pressure bar pressure inside the suction collector absolute pressure value 3 Injection time ms petrol injection time P1 P8 Petrol injection time for Injector 1 8 4 Gas injection dose ms Gas injection...

Страница 33: ...ine of 5 diodes while LED 300 401B and LED 401 indicate it with 4 diodes arranged around the button The minimum level low fuel alarm is indicated by a red LED diode in LED 300 switches In LED 300 401B...

Страница 34: ...nsor starts operating start the auto calibration During the auto calibration the engine should work at idle run Switch off air conditioning and lights and do not turn the steering wheel During the cal...

Страница 35: ...er of stored samples application version controller version controller serial number Continuous green line is displayed at top of the oscilloscope screen while the controller operates in the LPG mode...

Страница 36: ...d circuit of the gas temperature sensor Reducer temperature sensor missing Disconnected or disrupted circuit of the reducer temperature sensor Gas temperature sensor circuit shorted Gas temperature se...

Страница 37: ...iguration Unlike the errors message prompts are displayed in blue The controller can generate the following messages Description in AC STAG application Meaning Gas injectors fully open Check the Lambd...

Страница 38: ...d emulator circuits No rotation The controller can see the impulses of petrol injection but does not see RPM signal No petrol injection pulses channel n Despite running engine controller has not regis...

Страница 39: ...layed in the right panel of the automatic clearing configuration window Fig 31 The view of the OBD error clearing configuration window If there are other errors recorded for the vehicle besides those...

Страница 40: ...hen no point is selected the arrows move the entire map Apart from the multiplier map there are two other maps in the window The blue map represents the petrol injection times with petrol The right ax...

Страница 41: ...g 34 Multiplier map Suggested area of gas map acquisition 2 9 1 Multiplier matching When 2 3 of the suggested area on gas and petrol map is acquired button for multiplier matching function is activate...

Страница 42: ...is forbidden to copy publish distribute make available and or use in any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks...

Страница 43: ...possible to enrich weaken the mixture for a defined petrol injection time and revolutions In order to calibrate the multiplier the area which is to be calibrated must be selected by moving the mouse w...

Страница 44: ...tor control Configuration of petrol post injection is made on a two dimensional map with an RPM and petrol injection time axes Like on the RPM correction map the cursor shows the engine operation curv...

Страница 45: ...ion map allows the user to enter manually an additional percentage correction based on gas temperature Entering modifications is just like on the multiplier Fig 39 Gas temperature correction map view...

Страница 46: ...The Gas pressure correction map allows the user to enter manually an additional percentage correction based on gas pressure Entering modifications is just like on the multiplier Fig 41 Gas pressure co...

Страница 47: ...uired during driving on LPG The two perpendicular yellow lines form a cursor that indicates the current operational point rpm and suction negative pressure of the engine You can rotate the 3D map drag...

Страница 48: ...is forbidden to copy publish distribute make available and or use in any way all or any part of information contained within this document in particular photographs drawings illustrations trademarks e...

Страница 49: ...re shorter on the gas map than on the reference petrol map Conversely negative values indicate leaning It should be noted that particularly within the low load and short petrol pulse range it is not r...

Страница 50: ...ated reader of parameters and faults based on the OBDII EOBD interface It is not necessary to connect an external adapter all required circuits are integrated with the controller board The tool suppor...

Страница 51: ...add or remove a parameter from the reader select it or deselect it in the field on the left side next to its description Fig 49 OBD2 EOBD reader configuration If it is necessary to diagnose the vehicl...

Страница 52: ...ion records the real pulsing of petrol injectors gas injectors or rpm signals vs time like in advanced measuring tools e g an oscilloscope Fig 50 Digital recorder window 2 22 Assignment of gas injecto...

Страница 53: ...ssign the respective injector to the bank 4 Set the injector correction value to 0 After this STFT and LTFT trims should restore the initial values observed before stage 1 Repeat the described procedu...

Страница 54: ...stop checking the option will result in automatic blocking of engine operating curve points on MAP correction map when the specified deviation limit is reached see Adaptation enable threshold Active...

Страница 55: ...read through OBD2 EOBD or emulated by the controller above which it is allowed to correct the gas dose Fig 54 OBD target correction map Pr g w czenia Warto poszerzaj ca zakres akceptowanej docelowej...

Страница 56: ...ontroller update To update the controller connect it to the diagnostic software and turn the engine off Select Tools Devices update from the main menu All available devices are automatically found The...

Страница 57: ...56 Gas firing progress window 3 STAG 4 QBOX QNEXT STAG 300 QMAX controller programming The controller may be programmed using the acquired petrol map and the gas map The procedure Auto calibrate the...

Страница 58: ...xis of co ordinates for injection times If the LPG map is collected with the PC connected and the diagnostic software running it is possible to immediately correct the multiplier characteristics when...

Страница 59: ...be compared If the petrol injection time value is bigger after switching to LPG the positive correction must be made for this LPG temperature value the LPG temperature calibration map must be brought...

Страница 60: ...PGH version is required Learning process stage 1 after the WPGH indicator autocalibration the function waits until the driver uses all gas in the tank and fills up to full Learning process stage 2 the...

Страница 61: ...ED 300 switchboard The LED switchboard consists of Przycisk LED line indicating LPG level the LED indicating type of fuel button LED line shows current LPG level in the tank 4 green LEDs indicate a fu...

Страница 62: ...oller settings Fast blinking 4 times per second with acoustic signals EMERGENCY mode system error prevents gas fueling e g empty gas tank LPG installation fault the engine runs on petrol Continuous li...

Страница 63: ...itch has just been turned on is a warning that the system needs to be inspected Three long beeps repeated every minute is a reminder that the engine is operating in emergency mode 4 5 Emergency start...

Страница 64: ...five times Programming mode is automatically deactivated after 30 seconds After changing the pairing code it is required to re pair the BT interface in the system Every successful change in the inter...

Страница 65: ...nded layout diagram in particular from hooking signal cables up to other terminals than those specified in installation guidelines 2 Damage resulting from installing the controller in places incompati...

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