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7.

Service and Maintenance

Note:

Only professional technicians are allowed to service the
converters. Prior to conducting this work, AC and DC power
sources must completely break off from the converters to
avoid electrical hazards.

To ensure the normal operation of the converter, please inspect the
converter every six months. The inspection includes:

1.

Confirm that there are no objects piled on top of the converter

2.

Professional technicians need to clean the dust off the converter
body and the radiating fins

3.

Check all wiring and terminals to confirm that they are not loose or
eroded

4.

Check if the power supply cable is damaged

5.

Confirm that the venting outlet is not blocked by objects and clean
the dust

6.

Professional technicians need to remove the fan frame, and clean
away dust or objects

7.

Check if the surge protection device is damaged

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Содержание EnerSolis Series

Страница 1: ...Ablerex Grid Connected Solar Converter EnerSolis Series ES 52000HC ES 60000HC User Manual ...

Страница 2: ... 5 Converter Operation 35 6 Communication Interface 37 6 1 RS 485 Terminal 37 6 2 Bluetooth 39 6 3 Solar Converter Configuration Software App User Manual 39 6 4 Smart Cloud Module User Manual for I SI models 47 7 Service and Maintenance 62 7 1 Fan Replacement 63 7 2 DC Terminal Surge Protection Device SPD Replacement S SI models 65 7 3 AC Terminal Surge Protection Device SPD Replacement for S SI m...

Страница 3: ...t to help you solve the problems Please read this user manual carefully to help the installation personnel promptly and correctly install the converter 2 Safety Descriptions ES 52000HC ES 60000HC series manuals include installation and operations guides Please finish reading the guides before commencing installation and maintenance Only professional electricians are allowed to open the converters ...

Страница 4: ...3 ...

Страница 5: ...e Warning Labels Symbol Description Caution electrical hazard Caution danger Caution electrical hazard Residual energy is in discharge Please refer to the user manual Residual energy is in discharge Please refer to the user manual ...

Страница 6: ...ircuit voltage is lower than the maximum threshold of 1 000Vdc for the ES 52000HC ES 60000HC series Solar panel specifications take temperature into account When using under an outdoor temperature of 25 C 13 F the open circuit voltage needs to be considered If the voltage exceeds 1 000Vdc the converters will become permanently damaged Grid Connection Solar converter installation must be carried ou...

Страница 7: ...6 3 Introduction 3 1 Exterior dimensions Product model number Dimension mm ES 52000HC series ES 60000HC series W 595 H 970 D 303 W H D ...

Страница 8: ...d communication interface RS485 4 DC input Connects to the solar panel serial input 8 bit serial in 5 DC input switch Controls the turning off of the converter s DC input power 6 AC output switch Controls the AC output power switch of the inverter 7 Equipment ground Connects to the system protective earth PE of the grid AC terminal 1 6 8 7 5 4 3 2 ...

Страница 9: ...8 8 AC output Transmits AC power generated from the inverter to the mains ...

Страница 10: ...ges may still occur during transportation If the converter is damaged please contact the retailer Packaging recyclable and reusable Inspect the contents including the following Warning Before installing the solar converter please read 2 Safety Upon receiving the solar converter please inspect the converter Although the manufacturer has designed robust packaging for the product damages may still oc...

Страница 11: ... plugs in 2 types and a total of 8 plugs 1 circular wire terminal AC accessories kit x1 AC plugs in 3 types and a total of 3 plugs 1 circular wire terminal Communication accessories kit x1 Communication plug 1 1 single hole plug Accessory screw x1 Accessory box x1 Contains Back mount support x2 Auxiliary support x2 Rain shield x1 ...

Страница 12: ...t sunlight and rain and where no snow piles above the converter The ambient temperature must be within the range indicated in the converter specifications to avoid overheating and execution of derating which would cause a decrease in power generation efficiency or tripping triggered by the self protection mechanism of overheating 3 The converters must be mounted on a wall vertically so when instal...

Страница 13: ...12 sufficient space must be reserved for heat dissipation and installation as shown in the figure below ...

Страница 14: ...13 Please clear out space around the converter for installation and leave room for holes to back mount the converter ...

Страница 15: ... Drill holes according to dimensions of the back panel securing holes and secure the back panel on the wall Step 2 Mount the solar converter on the back panel and confirm that the solar converter is in firm connection with the back panel Step 3 Use the handles to lift the solar converter into an upright position ...

Страница 16: ...15 抓握處 Handles ...

Страница 17: ... Step 4 Screw in 2 slinger rings above the converter and hang the solar converter on the back panel Step 5 Use 2 M5 stainless steel truss head screws to fix the securing plates on the left and right sides ...

Страница 18: ...17 M4 stainless steel truss head screw If the solar converter is installed with an independent stand 4 M4 stainless steel truss head screws can be used at the back panel for securing ...

Страница 19: ...18 M4 stainless steel truss head screw Step 6 Wall mounting is completed Remove the 2 slinger rings Step 7 Place the rain shield above the venting outlet of the converter ...

Страница 20: ...19 Step 8 Use 4 M4 stainless steel truss head screws to secure the rain shield on the left and right sides ...

Страница 21: ... Please use Ue 690Vac Ie 100A circuit breakers Confirm the DC circuit breaker is installed between the converter and the solar panel array Note Please use Ue 1000Vdc Ie 32A circuit breakers When installing the converter the AC circuit breaker and DC circuit breaker must be disconnected During installation it must be confirmed that the power sources of the AC circuit breaker and DC circuit breaker ...

Страница 22: ...3 DC surge protection device for S SI models 4 Equipment grounding copper pillar 5 RS485 communications interface 6 Smart cloud module for I SI models 7 DC input terminal 8 AC surge protection device for S SI models 9 AC output and grounding terminal 1 2 3 4 5 7 8 9 6 ...

Страница 23: ...e equipment s protective earth PE thread locknut push the wires through the water proof plug enter the wires in the copper pillar screw hole on the right hand side of the converter and secure the wires 3 0 Nm torque must be applied on M5 screws for proper tightening as shown in Figures 1 and 2 Figure 1 Step 3 Tighten the equipment s PE thread locknut 3 Nm torque must be applied for proper tighteni...

Страница 24: ...23 Figure 2 ...

Страница 25: ...e confirm the status indication as described below Rotate AC switch 90 to the ON closed position Position I Rotate AC switch 180 to the OFF open position Position This is shown in Figure 3 Figure 3 Prior to operating the AC output switch please confirm the status I open position Position O ...

Страница 26: ...varistor at the AC terminal The grid connection circuit breaker can only be closed after the converter has been electrically installed Step 3 Loosen the thread locknuts of the AC output and the system PE select the suitable water proof plugs 4 hole_R S T N and single hole PE from the AC accessories based on the recommended wire diameters push the wires through the water proof plugs as shown in Fig...

Страница 27: ...26 Figure 6 Figure 4 Figure 5 ...

Страница 28: ...27 Step 4 Tighten the AC output and the system PE thread locknut 16 Nm and 3 5 Nm torques must be applied for proper tightening The installation is thus completed as shown in Figure 7 Figure 7 ...

Страница 29: ...erter interior and cause malfunction select the suitable water proof plugs from the accessories according to the selected wire diameter and firmly install the AC thread locknuts AC Wire Diameter Recommendation Model Area mm 2 AWG Suitable wire outer diameter mm Water proof hole plug dimension ES 52000HC series ES 60000HC series 38 2 15 17 Large hole 50 1 0 13 15 Medium hole 60 2 0 11 13 Small hole...

Страница 30: ...lease confirm the status indication as described below Rotate the DC switch 90 to the ON closed position Position Rotate the DC switch 180 to the OFF open position Position This is shown in Figure 8 Figure 8 please confirm the status closed position Position I open position Position O ...

Страница 31: ... permanently damaged 2 The polarity of the solar panel array cannot be installed in reverse and the reverse short circuit current cannot exceed 20A 3 Each set of MPPT should be accompanied with 2 sets of solar module arrays in parallel connection 4 To ensure the solar panel array is able to generate maximum energy under any circumstances the V_MPPT maximum power point track voltage must be maintai...

Страница 32: ...water proof plugs 4 hole or 2 hole Do not damage the water proof plug structure to avoid humidity seeping into the converter interior as shown in Figures 10 and 11 Figure 9 DC _ two sets of wiring DC _ two sets of wiring Step 2 Ensure the polarity of the solar module connection is correct and the voltage has not exceeded the maximum input voltage allowed thread locknuts at the DC input as shown St...

Страница 33: ...ative terminals are place at A B C D When wiring DC terminals a 2 0Nm torque must be applied for tightening DC _four sets of wiring DC _four sets of wiring Step 5 Based on the solar module output polarity the positive terminals and the negative terminals are place When wiring DC terminals a 2 0Nm torque must _four sets of wiring ...

Страница 34: ...33 Figure 12 DC Wire Diameter Recommendation Model Area mm 2 AWG Suitable water proof plug outer diameter mm ES 52000HC ES 60000HC 5 6 10 6 4 9 0 ...

Страница 35: ...f the DC input with two sets of wiring Figure 13 or four sets of wiring Figure 14 and tighten the thread locknut of the DC input 5 Nm torque must be applied for proper tightening The installation is thus completed Figure 13 Figure 14 ...

Страница 36: ... operating the converter please confirm the converter has been installed according to the above chapters This converter offers DC and AC dual power supply Operation Procedures Step 1 Switch the DC switch below the converter and the DC switch of the DC circuit breaker that connects the solar panel and converter to the ON closed position When the solar panel voltage is higher than 250Vdc all LEDs wi...

Страница 37: ...generation the converter will automatically execute the procedure and the green LED will be flashing Step 4 If errors occur during the operation of the converter such as output current too high the red LED will start flashing Please contact Ablerex or the local retailer for assistance and troubleshooting in such case Step 5 When the converter completes the on grid power generation procedure the gr...

Страница 38: ... to the converter by using RS 485 communication interface with PC software or via Bluetooth With the exclusive app the user can monitor the converter status 6 1 RS 485 Terminal RS 485 Terminal for standard and S models RS 485 Terminal for I SI models ...

Страница 39: ... follows Baud Rate 9600 bps Data Length 8 bits Stop Bit 1 Parity None 6 1 2 RS 485 Pin Definitions PIN 3 485 GND PIN 7 485 A Data PIN 8 485 B Data With the smart cloud module converter message contents can be read remotely Please refer to the smart cloud module user manual for detailed descriptions ...

Страница 40: ...pecifications as to ensure connection quality Operating system Recommended version iOS 8 or higher Android 5 0 or higher After the Bluetooth device connects with the converter the blue LED of the converter will light up permanently 6 3 Solar Converter Configuration Software App User Manual Android version used as example in this chapter 6 3 1 Installation Method a In Google Play or App Store searc...

Страница 41: ...uration Software and select Install c Once successfully installed select Open to access the Converter Configuration Software Enter the installation options page which shows the introduction of Converter Configuration Software and select Once successfully installed select Open to access the ...

Страница 42: ...41 ...

Страница 43: ... Scan for Bluetooth devices b Converter Bluetooth device code description Last four digits of the product serial number Product ID the default configuration is 1 c For initial configuration please refer to the last four digits of the serial number label on the front of side of the converter as the device identification code Once the converter is ...

Страница 44: ...evice connects with the converter the blue LED of the converter will light up permanently which means the app is displaying the real time data of the converter th the converter the blue LED of the converter will light up permanently which time data of the ...

Страница 45: ... menu In the Real time data page select at the upper right hand corner to activate the function menu which will enable you to access Equipment information and Parameter settings Select Back to return to the Real time data page a After the Equipment information Read must be selected first in order to display the equipment information Select Back to return to the Function menu page ...

Страница 46: ...menu page Note 1 Please configure the converter ID according to the requirements of the communication equipment to be installed If the ID is incorrect or repeated the communication equipment will not be able to connect properly Note 2 Each setting value for over voltage protection low voltage protection over frequency protection and low frequency protection should be configured according to the lo...

Страница 47: ...46 may be incompatible with the local power system requirements or the converter may not operate properly ...

Страница 48: ...rface includes RS485 port Ethernet port location of the interface are shown in the figure below Ethernet port RS484 port 6 4 1 Installation Method Cloud module network installation and connection method Wired network Plug the network cable to the Ethernet port If there are multiple converters that require connected monitoring please connect the RS485 communication cable of the other converters com...

Страница 49: ...48 the RS485 port of the cloud module please refer to 6 1 Communication Interface ...

Страница 50: ...ht declaration Google Play is a trademark belonging to Google Inc App Store is a trademark belonging to Apple Inc Note 1 Configuration of the smart cloud module connection must be conducted via Bluetooth 2 Operating system needs to be Android 5 0 iOS 8 0 or higher for the app to be found on Google Play App store Information of Each Module Cloud module status Inverter connection status Cloud connec...

Страница 51: ...50 ...

Страница 52: ... placed on the front panel of the converter b After Bluetooth pairing is successful you will enter the home page as shown below If installing for the first time it is recommended to execute the Installation Wizard for step by step installation guidance To execute the wizard select the icon on the upper right hand corner enter the Function menu and then select Configure cloud module If the converte...

Страница 53: ...information After completion of the execution enter Configure cloud module for other configurations 6 4 5 Converter and Code Configuration a Configure based on the number of converters on site and their ID information Remarks 1 The configured ID must be the same as the ID on the converter otherwise connection will fail 2 On site converter IDs cannot be repeated ...

Страница 54: ...53 ...

Страница 55: ...ight be 1 to 5 RS485 Port Select RS485 1 After completing the configuration please click OK to confirm c The diagram below will be displayed after completing configuration If changes or deletions are required Remove on the right hand side can be used for changes or choose Delete all for reconfiguration Once the changes are completed please click Next to configure other settings ...

Страница 56: ...55 ...

Страница 57: ...e ISP or automatically retrieved to configure the wired network 6 4 7 Dial Up Account Number and Password Configuration If connecting via dial up please enter the account number and password in the fields and select Confirm to proceed onto the next step If NOT connecting via dial up please select Next directly ...

Страница 58: ...ll go to the device scanning page This means configuration is completed 6 4 9 Information of Each Module When entering the home page of the app the following contents will be displayed a Cloud module status 1 Collector time Current collector time information 2 Collector warning message When the cloud module is at a normal status Normal is displayed When the cloud module is anomalous the error mess...

Страница 59: ...d server via wired network If Not connected is displayed the cloud module is unable to connect to the cloud server via the above methods Please confirm that the current network connection is normal Connected is displayed when connected to the cloud server If Network unstable is displayed it means that the signal from the local telecommunication provider is weak in strength or the wired network is ...

Страница 60: ...59 confirm whether there is an input error ...

Страница 61: ...ddress must be correctly filled in the cloud page so that the user is able to monitor the converter condition on site via the cloud Cloud URL http solar ablerex com tw SolarSystem LoginPage aspx Collector version This is the program version for the cloud module which will be updated automatically via the network Bluetooth MAC Address MAC Address must be correctly filled in the cloud page so that t...

Страница 62: ...Quality Select on the upper right hand corner to enter the Function menu page and then select RS485 Communication Quality to check each converter s connection status and confirm whether there is any anomaly in communication quality ...

Страница 63: ... The inspection includes 1 Confirm that there are no objects piled on top of the converter 2 Professional technicians need to clean the dust off the converter body and the radiating fins 3 Check all wiring and terminals to confirm that they are not loose or eroded 4 Check if the power supply cable is damaged 5 Confirm that the venting outlet is not blocked by objects and clean the dust 6 Professio...

Страница 64: ...tch to 0 switch the AC output switch to 0 and switch the AC circuit breaker to open circuit Step 2 Open the fan stand directly below the converter unscrew the 4 M4 stainless steel screws and remove the faulted fan Step 3 Replace with fan of the same brand place the lower cover back and lock to the converter ...

Страница 65: ...64 M4 stainless steel screw x4 ...

Страница 66: ... 0 switch the AC output switch to 0 and switch the AC circuit breaker to open circuit Step 2 Open the bottom cover of the converter and remove the faulted SPD Step 3 Replace with SPD of the same brand place the lower cover back and lock to the converter Maximum continuous operating voltage Ucpv 1060Vdc Rated operating voltage Uoc 1000Vdc Maximum discharge current Imax 40kA ...

Страница 67: ...66 Rated discharge current In 20kA Operating temperature range 40 85 Fault display Window showing red means fail ...

Страница 68: ...the AC output switch to 0 and switch the AC circuit breaker to open circuit Step 2 Open the bottom cover of the converter and remove the faulted SPD Step 3 Replace with SPD of the same brand specifications place the lower cover back and lock to the converter Maximum continuous operating voltage Ucpv 440Vac Rated operating voltage Uoc 220Vac or 277Vac Maximum discharge current Imax 40kA ...

Страница 69: ...68 Rated discharge current In 20kA Operating temperature range 40 85 Fault display Window showing red means fail ...

Страница 70: ...erter specifications Please confirm that the solar panel or grid conditions are compatible with converter specifications Green LED flashing Converter is disconnected from grid Please confirm whether there is insufficient sunlight or the solar panel is covered Also the converter can be connected via Bluetooth The message of the code displayed relating to converter operational status generation stat...

Страница 71: ...t error during the converter DC turn on procedure Er25 Maximum power point tracker A input overcurrent Maximum power point tracker input current over the rated value Er26 Maximum power point tracker B input overcurrent Er45 Maximum power point tracker C input overcurrent Er46 Maximum power point tracker D input overcurrent Er48 Converter driver error Converter IGBT error Disconnect the solar panel...

Страница 72: ...Er29 Converter AC output DC ratio too high AC output DC ratio above the rated value Er18 Radiating fin overheated Radiating fin overtemperature 1 Lower the ambient temperature of the converter or relocate the converter to a well vented location 2 If the error continues to occur please contact the supplier Er02 Auxiliary MCU error Auxiliary MCU error If the error continues to occur please contact t...

Страница 73: ...acker B_input voltage too high AL33 Maximum power point tracker C_input voltage too high AL35 Maximum power point tracker D_input voltage too high AL05 Maximum power point tracker A_input voltage too low Maximum power point tracker input 1 Disconnect the solar panel array and the AC grid from the converter 2 Confirm the open circuit voltage of the solar panel array 3 Confirm that the wiring from t...

Страница 74: ...the converter to a well vented location 2 If the error continues to occur please contact the supplier AL31 DC varistor failure_standard model DC varistor function failure Based on the code replace the DC or AC varistor AL32 AC varistor failure_standard model AC varistor function failure AL37 DC varistor failure_model 1 DC varistor function failure AL38 AC varistor failure_model 1 AC varistor funct...

Страница 75: ...ted output power 52 kVA 52kW 60 kVA 60kW Rated output voltage 220 380Vac 277 480Vac Output wiring method 3 phase 4 wire 3 phase 4 wire Rated output current 78 8Amp x3 72 2Amp x3 Maximum output current 80Amp x3 80Amp x3 Rated operating frequency 60Hz Power factor 0 8 leading 0 8 lagging Current distortion Compliant with IEEE519 Efficiency Maximum converting efficiency 98 40 98 50 European efficienc...

Страница 76: ...monics IEEE 519 Outer casing protection level CNS 14165 IP65 Salt spray testing IEC 60068 2 52 severity 5 Earthquake testing GR 63 Core Earthquake Test Zone 3 ES 52000HC series model description Model Description ES 52000HC Standard ES 52000HC S Built in surge protection device SPD ES 52000HC I Built in smart cloud module ES 52000HC SI Built in surge protection device SPD and smart cloud module ES...

Страница 77: ...10 Contact Information Ablerex Electronics Co Ltd 1F No 3 Ln 7 Baogao Rd Xindian Dist New Taipei Taiwan TEL 886 2 2917 6857 FAX 886 2 2913 1705 E mail ablerex ablerex com tw ...

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