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Installation, Operation and Parts Manual

AutoLift AL-6214

INDEX

1.

Important safety instructions…

...............................................................................

2-3

1.1

Important notices

1.2

Qualified personnel

1.3

Danger notices

1.4

Training

1.5

Warning signs

2.

Overview of the hoist

...................................................................................................

4

2.1

General descriptions

2.2

Technical data

2.3

Construction of the hoist

3.

Installation instructions…

........................................................................................

5-8

3.1

Preparations before installation

3.2

Precautions for installation

3.3

Installation

3.4

Items to be checked after installation

4.

Operation instructions

..........................................................................................

9-10

4.1

Precautions

4.2

Flow chart for operation

5.

Trouble shooting…

..................................................................................................

10-11

6.

Maintenance…

.......................................................................................................

11-12

7. Annex…

....................................................................................................................

12-29

Annex1, Packing list of the whole hoist
Annex2, Overall diagram
Annex3, Floor plan
Annex4, Wiring diagram
Annex5, Hydraulic working system
Annex6, Separated drawings for the hoist
Annex7, Spare parts list
Annex8, Operation Instrictions
Annex9, Warranty
Annex10, Commissioning Report

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Содержание AL-6214A

Страница 1: ...USE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein 2 POST HOIST AutoLift AL 6214A Asymmetric 2 Post Clearfloor Vehicle Hoist 3800Kg Maximum Lifting Capacity Design Registration Approval Number WAH199...

Страница 2: ...1 Preparations beforeinstallation 3 2 Precautions forinstallation 3 3 Installation 3 4 Items to be checked after installation 4 Operation instructions 9 10 4 1 Precautions 4 2 Flow chart for operation 5 Trouble shooting 10 11 6 Maintenance 11 12 7 Annex 12 29 Annex1 Packing list of the whole hoist Annex2 Overall diagram Annex3 Floor plan Annex4 Wiring diagram Annex5 Hydraulic working system Annex6...

Страница 3: ...rating the hoist 1 3 3 The hoist if is not specially designed upon customer s request is not fit for outdoor use 1 3 4 Keep hands and feet away from any moving parts Keep feet clear of the hoist when lowering 1 3 5 Only these qualified people who have been properly trained can operate thehoist 1 3 6 Do not wear unfit clothes such as large clothes with flounces tires etc which could be caught by mo...

Страница 4: ...d oil in a proper way 1 5 Warningsigns All safety warning signs attached on the machine are for the purpose of drawing the user s attention to safety operation The labels must be kept clean and need to be replaced when they are worn out or have dropped Read the explanations of the labels carefully and try to memorize them ...

Страница 5: ... arms During the lifting process the safety paws will automatically and firmly lock on the safety ladder Therefore no dropping will happen in case of hydraulic system failure Safety structure 2 2 Technical data Model Lifting capacity Lifting time Lifting height Height Width Width between posts AL6214 3800kg 50 Sec 1930mm 3700mm 3436mm 2850mm FOUNDATION DIMENSIONS IN MM QUALITY OF CONCRETE MIN PRES...

Страница 6: ... and solid concrete surface with its strength more than 3000psi tolerance of flatness less than 5mm and minimum thickness of 150mm In addition newly laid concrete ground must undergo more than 28 days cure time 3 2 Precautions for installation 3 2 1 Make sure the two posts stand paralleled and are vertical 3 2 2 Joints of oil hose and steel cable must be firmly connected in order to avoid loosenes...

Страница 7: ...ts stay right upon the circle previously marked by chalk 3 Secure the second post as per step 1 2 NOTE Torque all anchor bolts to 120 ft lbs Step 6 Install cross beam and top roof protection bumper Step 7 Connect steel wire ropes 1 Route and fix according to the following diagram of steel wire rope connection 2 Raise carriages on both sides approximately 800mm above the ground Carriages must be at...

Страница 8: ...rical connection 1 Mount the control box on to the power side post 2 Connect the limit switch to the top of the inside of the power post 3 Connect the limit switch to the cross beam NOTE Limit switch must be mounted the same side as the power motor post 4 Connect motor wire and power suppply cable including both top and cross beam limit switches to the control box top limit switches motor cable co...

Страница 9: ...he lock assembly 2 Loop the lock release cable over the pull handle latch bolt then lock off with barrel union Apply tension to lock cable on opposite post lock latch bracket then lock off with barrel union 3 Check mechanical locks for correct engagement by releasing the lock handle during the running process Adjust by tightening the wire cable on the lock latch if needed NOTE Hoist must be rested...

Страница 10: ...ip as well as our dealers will not bear any responsibility for any consequence resulted thereby 4 1 4 Operators and other personnel should stand in a safe area during lifting and lowering process 4 1 5 When the hoist is raised to the desired height switch off the power at once to prevent any operation by other personnel 4 1 6 Make sure the safety lock is engaged before working under the vehicle an...

Страница 11: ...ection is loose Connect it or adjust or replace the limit switch Motor runs but will not raise The motor run reversely Check the wire connection Overflow valve is loose or jammed Clean or adjust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or adjusts it Carriages go down slowly...

Страница 12: ...afely Following are requirements for routine maintenance Frequency of routine maintenance is determined by working condition and frequency The following parts need lubrication with EP2 grease 6 1 Daily checking items beforeoperation The user must perform daily check Daily check of safety lock system in very important the discovery of device failure before action could save time and prevent great l...

Страница 13: ... the whole hoist S N Name Drawing Spec Qty Property 1 Power side post FL 8213Z A1 1 Assembly 2 Post FL 8213Z A2 1 Assembly 3 Long arm FL 8214 A7 2 Assembly 4 Short arm FL 8214 A8 2 Assembly 8 Power unit 1 Assembly 9 Control box 1 Assembly 10 Cross beam in FL 8214 A3 B1 1 Powder coating 11 Cross beam out FL 8214 A3 B2 1 Powder coating 12 Roof protection bar FL 8214E A21 B5 1 Powder coating 14 Exten...

Страница 14: ...cap head screw M6 8 23 Standard 29 Flat washer M6 23 Standard 30 Flat washer M8 4 Standard 31 Spring washer M8 4 Standard 32 Nut M8 4 Standard 33 Nut M6 8 Standard 34 Circlip Φ38 9 Standard 35 Expansion bolt M18 180 10 Standard 36 Hex head full swivel screw M14 25 5 Standard 37 Hex head full swivel screw M14 30 16 Standard 38 Spring washer M14 21 Standard 39 Flat washer M14 21 Standard 40 Nut M14 ...

Страница 15: ...14 Installation Operation and Parts Manual AutoLift AL 6214 Annex2 Overall diagram ...

Страница 16: ...15 Installation Operation and Parts Manual AutoLift AL 6214 Annex3 Floor plan ...

Страница 17: ...11 Installation Operation and Parts Manual AutoLift AL 6214 Annex4 Wiring diagram Single phase Here below is the motor connections to the contactor 1ph ...

Страница 18: ...12 ...

Страница 19: ...12 Installation Operation and Parts Manual AutoLift AL 6214 Three phase ...

Страница 20: ...12 Installation Operation and Parts Manual AutoLift AL 6214 ...

Страница 21: ... 1 S N Description Qty 1 Motor 1 2 Hydraulic block 1 3 Overflow valve 1 4 Fitting 2 5 Cushion valve 1 6 Absorbing oil pipe 1 7 Oil filter 1 8 Throttle valve 1 9 Oil hose tie in 1 10 Manual unloading valve 1 11 One way valve 1 12 Gear pump 1 13 Oil tank 1 14 Oil tank cover 1 15 Oil back pipe 1 ...

Страница 22: ...t AL 6214 Annex 6 Separate diagrams for the hoist Annex6 Separated drawings for the hoist S N Name Drawing Spec Qty Property Note 1 Steel cable L 10460mm FL 8213Z A6 2 Assembly 2 Hex nut M16 GB T610 2000 8 Standard 3 Expansion bolt M18 180 10 Standard ...

Страница 23: ... Standard 7 Assistant Cylinder FL 8224 A4 B2 1 Q235A 8 Composite Chain Wheel Part FL 8224 A4 B9 2 Assembly 9 Spring Washer B type 25 GB T894 2 1986 4 Assembly 10 Chain Shaft FL 8224 A4 B11 2 Assembly 11 Lubricate Shaft SF 1 2 Assembly 12 Chain Wheel FL 8224 A4 B10 2 13 U Shape Plate FL 8224 A4 B12 2 14 Hex head full swivel screw GB T70 1 2000 4 15 Plate Chain LH1234 127LGB 6074 1995 2 Assembly ...

Страница 24: ...512 SF 1 2 Standard 22 Down pulley FL 8224 A1 B2 2 Q235A 23 Cotter pin 3 45 2 Standard 27 Slider FL 8224 A3 B6 16 Nylon 1010 28 Carriage FL 8214D A3 B1 2 Welded 29 Protection rubber pad FL 8224 A3 B7 2 Rubber 30 Cross scocket flat head screw M8 16 GB T819 1 2000 4 Standard 31 Pulling rod FL 8224 A3 B2 4 Welded 32 Pressure spring FL 8224 A3 B5 4 Zinc plating 33 Teeth block FL 8224 A3 B4 4 Q235A 34 ...

Страница 25: ...ding part FL 8214D A1 B3 2 4 Safety shaft FL 8214D A1 B7 2 45 5 Torsion spring 1 FL 8214D A1 B9 2 6 Safey hook welding part FL 8214D A1 B4 2 7 Inner hexagon screw M8 35 GB T70 1 2000 2 8 Screw M8 GB T6170 2000 6 9 Torsion spring 2 FL 8214D A1 B10 1 10 Unlock board welding part 1 FL 8214D A1 B5 1 11 Screw M10 GB T70 1 2000 1 12 Unlock handle FL 8214D A1 B8 1 13 Unlock board welding part 2 FL 8214D ...

Страница 26: ...m 7 5 Transformer JBK 40VA230V 24V 1 Same look as item 7 6 Transformer JBK 40VA240V 24V 1 Same look as item 7 7 Transformer JBK 40VA380V 24V 1 8 Transformer JBK 40VA400V 24V 1 Same look as item 7 9 Transformer JBK 40VA415V 24V 1 Same look as item 7 10 AC contactor CJX2 1210 AC24 1 11 Circuit breaker DZ47 63 C16 3P 1 12 Circuit breaker DZ47 63 C32 2P 1 13 Circuit breaker DZ47 63 C1 1P 1 14 Circuit ...

Страница 27: ...Spare parts list for the mechanical system S N Name Drawing Spec Qty Property Note 1 Slider FL 8224 A3 B6 16 Nylon 1010 2 Rubber lifting pad FL 8224 A7 B3 C4 4 Rubber 3 O seal ring Inside 23 6 3 55 1 4 Y seal ring KD 63 48 10 1 5 Anti dust ring DHS 40 48 5 6 5 1 ...

Страница 28: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Страница 29: ...k that the lifting pads are evenly supporting the lifting positions of thevehicle 4 Continue raising the hoist to the desired working height checking for any obstructions 5 Once the hoist has reached the desired working height lower the hoist onto the safety locks by means of pushing the lowering leaver on the hydraulic power unit Note Check for correct engagement on the locks TO LOWER THE HOIST 1...

Страница 30: ...INAUSTRALIA CONTACT ADVANCE AUTOQUIP FOR SPECIFIC WARRANTYPROVISIONSFOR UNITSLOCATEDOUTSIDE OFTHESE COUNTRIES STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVEYEARS FROMTHEDATEOFINVOICE AGAINSTDEFECTSINWORKMANSHIPAND ORMATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO RECOMM ENDATIONS POWER UNIT POWER UNIT COM PONENTS PUMP AND RESE...

Страница 31: ...and comply to requirement of AS NZS 1554 Hydraulic Equipment and Controls Visual check carried out for leaks Pneumatic Equipment and Controls Visual check carried out for leaks Safety Locks Safety locks tested for correct operation Support Pads Checked for good working order Wheel Stops Supplied with the hoist and in good working order Hoist Motion Limits Checked for correct operation Load Test an...

Страница 32: ...Test Vehicle hoist has been tested and all safety devices limit switches and control function interlocks have been tested for correct operation Demonstration The installer has demonstrated the operation of the vehicle hoist to the owner or operator Electrical Equipment and Controls Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name E...

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