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15

Piping Installation                                                  

Piping, fittings, and valves should be installed according 

to the installation drawing (Figure 13). If the indoor 

installation area is subject to freezing temperatures, the 

water piping must be protected by insulation.
The water supply pressure should not exceed 80 psi. If 

this occurs, a pressure reducing valve with a bypass may 

need to be installed in the cold water inlet line. This should 

be placed on the supply to the entire house in order to 

maintain equal hot and cold water pressures.
IMPORTANT: Heat cannot be applied to the water fittings 

on the heater as they may contain nonmetallic parts. If 

solder connections are used, solder the pipe to the adapter 

before attaching the adapter to the hot and cold water 

fittings.
IMPORTANT: Always use a good grade of joint compound 

and be certain that all fittings are drawn up tight.
1.  Install the water piping and fittings as shown in Figure 

13. Connect the cold water supply (3/4” NPT) to the 

cold water inlet fitting. Connect the hot water supply 

(3/4” NPT) to the hot water outlet fitting.

IMPORTANT:  Some models may contain energy saving 

heat traps to prevent the circulation of hot water within the 

pipes. Do not remove the inserts within the heat traps.
2.  The installation of unions in both the hot and cold water 

supply lines is recommended for ease of removing the 

water heater for service or replacement.

3.  The manufacturer of this water heater recommends 

installing a tempering valve or an anti-scald device 

in the domestic hot water line as shown in Figure 14. 

These valves reduce the point-of-use temperature of 

the water by mixing cold and hot water and are readily 

available for use. 

4.  If installing the water heater in a closed water system, 

install an expansion tank in the cold water line as 

specified under Closed System/Thermal Expansion.

5.  Install a shut-off valve in the cold water inlet line. It 

should be located close to the water heater and be 

easily accessible. Know the location of this valve and 

how to shut off the water to the heater.

6.  A temperature and pressure relief valve must be 

installed in the opening marked “Temperature and  

Pressure (T & P) Relief Valve” on the water heater. 

A discharge line must be added to the opening of 

the T&P Relief Valve. Follow the instructions under 

Temperature and Pressure Relief Valve. 

7.  After piping has been properly connected to the water 

heater, remove the aerator at the nearest hot water 

faucet. Open the hot water faucet and allow the tank 

to completely fill with water. To purge the lines of 

any excess air, keep the hot water faucet open for 

3 minutes after a constant flow of water is obtained. 

Close the faucet and check all connections for leaks.

WATER SYSTEM PIPING

VERTICAL GAS VENT SYSTEM WITH 
TYPE B DOUBLE WALL VENT PIPE.

3 FT. MINIMUM

LISTED VENT CAP

2 FT. MINIMUM ABOVE ANY OBJECT 
WITHIN 10 FT. HORIZONTALLY

TYPE B DOUBLE
WALL VENT PIPE

**MAINTAIN
SPECIFIED
CLEARANCE

VENT

CONNECTOR

SLOPE UP

1/4 IN. PER FT.

MINIMUM

*MAINTAIN
CLEARANCE

SUPPORT
STRAP

FIGURE 11.

VENTING THROUGH A CHIMNEY WITH

TYPE B DOUBLE WALL VENT PIPE.

5 FT. MINIMUM

LISTED VENT CAP

VENT  CONNECTOR

UNUSED CHIMNEY
FLUE OR MASONRY
ENCLOSURE

SEAL

*MAINTAIN
CLEARANCE

VENT

CONNECTOR

SLOPE UP 

1/4 IN. PER FT.

MINIMUM

**MAINTAIN
SPECIFIED
CLEARANCE

SUPPORT
STRAP

FIGURE 12.

*

 Maintain vent pipe clearance requirements to local, state 

and/or the “National Fuel Gas Code”, ANSI Z223.1(NFPA 

54)-current edition.

**

 NFPA 211, Standard for Chimneys, Fireplaces, Vents, and 

Solid Fuel-Burning Appliances states that these chimneys are 
intended to be installed in accordance with the installation 
instructions provided with each chimney support assembly. 
Minimum air space clearance to combustible materials should be 
maintained as marked on the chimney sections.

Содержание XVRL-40

Страница 1: ...not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas su...

Страница 2: ...17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Important Information About this Water Heater 19 Operating Your Water Heater 20 25 White Rodgers Gas Valve Thernostat Ligh...

Страница 3: ...standing of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a th...

Страница 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Страница 5: ...TALL PER LOCAL CODES INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM M N L E P X Y MANIFOLD TUBE IGNITER WIRE MAIN BURNER PILOT TUBE THERMOCOUPLE IGNITER...

Страница 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Страница 7: ...the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Fire or...

Страница 8: ...sed in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain p...

Страница 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Страница 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...e typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louve...

Страница 13: ...ed by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxide CO detec...

Страница 14: ...y is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing and appl...

Страница 15: ...as specified under Closed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of...

Страница 16: ...he use of valves that may cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been...

Страница 17: ...se with space heating applications If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed Temperature and Pr...

Страница 18: ...s previously used with non potable water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the tem...

Страница 19: ...lation upgrades or changes Questions Contact Residential Technical Assistance by referencing the phone number on the water heater Installation Checklist Water Heater Location Water heater location is...

Страница 20: ...thermostat to lowest setting PILOT LIGHTING Turn thermostat dial fully clockwise until it stops Push the gas control knob down slightly and turn clockwise to OFF SEE FIGURE A NOTE Knob cannot be turn...

Страница 21: ...ve the pilot through the view port Do not release the reset button Repeat immediately if pilot does not light on the first try If the pilot does not light by the fourth attempt with the igniter repeat...

Страница 22: ...ur hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores see...

Страница 23: ...limit switch or ECO Energy Cut Off in the tank is used to shut off the unit if the water temperature exceeds 180 F 83 C The ECO is a single use switch which if activated requires complete replacement...

Страница 24: ...the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended that the tank be drained an...

Страница 25: ...arts IMPORTANT The following maintenance procedures are for the FVIR System components and should be performed by a qualified technician Replacement parts may be ordered through your plumber or the lo...

Страница 26: ...g the Pilot Pilot Tube Assembly 1 Remove the manifold burner assembly See Removing the Burner from the Manifold Burner Assembly 2 Lift the retainer clip straight up from the back of the two piece wire...

Страница 27: ...FILTER FIGURE 29 3 Reassemble following the procedure under Replacing the Manifold Burner Assembly Replacing the Manifold Burner Assembly WARNING Explosion Hazard Tighten both manifold door screws se...

Страница 28: ...table thermal switch installed Do not attempt to disable or modify this feature in any way Use only factory authorized replacement parts Removing the Gas Valve 1 Turn off the gas supply to the water h...

Страница 29: ...ection 6 Manifold door screws securely tightened 7 Depress the button on the thermal switch TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S CORRECTIVE ACTION BURNER WILL NOT IGNITE 1 Pilot not lit 2 Th...

Страница 30: ...inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed water system 1 Use a pressure reducing valve and relief valve 2 Lower the thermostat setting 3 See...

Страница 31: ...nt termination height Refer to the Installation Instructions section of this manual for specific requirements NO Is the pilot tube damaged NO Does the flame arrestor show signs of discoloration and or...

Страница 32: ...UE BAFFLE 4 HEAT TRAP NIPPLES COLD SOME MODELS 5 HEAT TRAP NIPPLES HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE LOCATED TOP OR SIDE 9 DRAIN VALVE 10 GAS CONTRO...

Страница 33: ...sket door pilot tube thermocouple two piece wire connector with retainer clip thermal switch and pilot assembly Natural Gas Low Nox Item 17 Manifold door assembly which contains the manifold tube gask...

Страница 34: ...34 NOTES...

Страница 35: ...on location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been alt...

Страница 36: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

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