A.O. Smith XVRL-40 Скачать руководство пользователя страница 30

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PROBLEM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

HIGH OPERATION COSTS

1.  Thermostat set too high

2.  Sediment or lime in tank

3.  Water heater too small for job

4.  Wrong piping connections

5. Leaking 

faucets

6. Gas 

leaks

7.  Wasted hot water

8.  Long runs of exposed piping

9.  Hot water piping in exposed wall

1.  Set temperature dial to lower setting

2.  Drain/flush-provide water treatment if needed

3.  Install adequate heater

4.  Correct piping-dip tube must be in cold inlet

5. Repair 

faucets

6.  Check with utility-repair at once

7. Advise 

customer

8. Insulate 

piping

9. Insulate 

piping

INSUFFICIENT HOT WATER 1.  Thermostat set too low

2.  Sediment or lime in tank

3.  Water heater too small

4.  Wrong piping connections

5. Leaking 

faucets

6.  Wasted hot water

7.  Long runs of exposed piping

8.  Hot water piping in outside wall

9.  Low gas pressure

1.  Turn temperature dial to desired setting

2.  Drain/flush-provide water treatment if needed

3.  Install adequate heater

4.  Correct piping-dip tube must be in cold inlet

5 Repair 

faucets

6. Advise 

customer

7. Insulate 

piping

8. Insulate 

piping

9.  Check with gas utility company

SLOW HOT WATER 

RECOVERY

1.  Insufficient secondary air

2.  Water heater flue or vent system 

blocked

3.  Low gas pressure

4. Improper 

calibration

5.  Thermostat set too low

6.  Water heater too small

7.  Wrong piping connections

8.  Wasted hot water

1.  Provide ventilation to water heater. Check 

flue way, flue baffle, and burner

2.  Clean flue, locate source and correct

3.  Check with gas utility company

4. Replace 

thermostat

5.  Turn temperature dial to desired setting

6.  Install adequate heater

7.  Correct piping-dip tube must be in cold inlet

8. Advise 

customer

DRIP FROM RELIEF VALVE

1.  Excessive water pressure

2. Heater 

stacking

3.  Closed water system

1.  Use a pressure reducing valve and relief 

valve

2.  Lower the thermostat setting

3.  See “Closed System/Thermal Expansion”

THERMOSTAT FAILS TO 

SHUT-OFF

1.  Thermostat not functioning prop-

erly

2. Improper 

calibration

1. Replace 

thermostat

2. Replace 

thermostat

COMBUSTION ODORS

1.  Insufficient secondary air

2.  Water heater flue or vent system 

blocked

3.  Heater installed in a confined area

1.  Provide ventilation to water heater. Check 

flue

 

way, flue baffle, and burner

2.  Clean, locate source and correct

3.  Provide fresh air ventilation

SMOKING AND CARBON 

FORMATION (SOOTING)

1.  Insufficient secondary air

2.  Low gas pressure

3.  Water heater flue or vent system 

blocked

4.  Thermostat not functioning prop-

erly

5.  Heater installed in a confined area

6.  Burner flame yellow-lazy

1.  Provide ventilation to water heater. Check 

flue way, flue baffle, burner

2.  Check with gas utility company

3.  Clean, locate source and correct

4. Replace 

thermostat

5.  Provide fresh air ventilation

6.  See “Burner Flame Yellow-Lazy”

CONDENSATION

1.  Temperature setting too low

1.  Increase the temperature setting

BURNER FLAME FLOATS 

AND LIFTS  OFF PORTS

1.  Orifice too large

2.  High gas pressure

3.  Water heater flue or vent system 

blocked

4. Cold 

drafts

1.  Replace with correct orifice

2.  Check with gas utility company

3.  Clean flue and burner-locate source and cor-

rect

4.  Locate source and correct

BURNER FLAME TOO HIGH

1.  Orifice too large

1.  Replace with correct orifice

FLAME BURNS AT ORIFICE

1.  Thermostat not functioning prop-

erly

2.  Low gas pressure

1. Replace 

thermostat

2.  Check with gas utility company

PILOT FLAME

TOO SMALL

1.  Pilot line or orifice clogged

2.  Low gas pressure

1.  Clean, locate source and correct

2.  Check with gas utility company

Содержание XVRL-40

Страница 1: ...not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas su...

Страница 2: ...17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Important Information About this Water Heater 19 Operating Your Water Heater 20 25 White Rodgers Gas Valve Thernostat Ligh...

Страница 3: ...standing of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a th...

Страница 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Страница 5: ...TALL PER LOCAL CODES INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM M N L E P X Y MANIFOLD TUBE IGNITER WIRE MAIN BURNER PILOT TUBE THERMOCOUPLE IGNITER...

Страница 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Страница 7: ...the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Fire or...

Страница 8: ...sed in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain p...

Страница 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Страница 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...e typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louve...

Страница 13: ...ed by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxide CO detec...

Страница 14: ...y is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing and appl...

Страница 15: ...as specified under Closed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of...

Страница 16: ...he use of valves that may cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been...

Страница 17: ...se with space heating applications If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed Temperature and Pr...

Страница 18: ...s previously used with non potable water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the tem...

Страница 19: ...lation upgrades or changes Questions Contact Residential Technical Assistance by referencing the phone number on the water heater Installation Checklist Water Heater Location Water heater location is...

Страница 20: ...thermostat to lowest setting PILOT LIGHTING Turn thermostat dial fully clockwise until it stops Push the gas control knob down slightly and turn clockwise to OFF SEE FIGURE A NOTE Knob cannot be turn...

Страница 21: ...ve the pilot through the view port Do not release the reset button Repeat immediately if pilot does not light on the first try If the pilot does not light by the fourth attempt with the igniter repeat...

Страница 22: ...ur hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores see...

Страница 23: ...limit switch or ECO Energy Cut Off in the tank is used to shut off the unit if the water temperature exceeds 180 F 83 C The ECO is a single use switch which if activated requires complete replacement...

Страница 24: ...the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended that the tank be drained an...

Страница 25: ...arts IMPORTANT The following maintenance procedures are for the FVIR System components and should be performed by a qualified technician Replacement parts may be ordered through your plumber or the lo...

Страница 26: ...g the Pilot Pilot Tube Assembly 1 Remove the manifold burner assembly See Removing the Burner from the Manifold Burner Assembly 2 Lift the retainer clip straight up from the back of the two piece wire...

Страница 27: ...FILTER FIGURE 29 3 Reassemble following the procedure under Replacing the Manifold Burner Assembly Replacing the Manifold Burner Assembly WARNING Explosion Hazard Tighten both manifold door screws se...

Страница 28: ...table thermal switch installed Do not attempt to disable or modify this feature in any way Use only factory authorized replacement parts Removing the Gas Valve 1 Turn off the gas supply to the water h...

Страница 29: ...ection 6 Manifold door screws securely tightened 7 Depress the button on the thermal switch TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S CORRECTIVE ACTION BURNER WILL NOT IGNITE 1 Pilot not lit 2 Th...

Страница 30: ...inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed water system 1 Use a pressure reducing valve and relief valve 2 Lower the thermostat setting 3 See...

Страница 31: ...nt termination height Refer to the Installation Instructions section of this manual for specific requirements NO Is the pilot tube damaged NO Does the flame arrestor show signs of discoloration and or...

Страница 32: ...UE BAFFLE 4 HEAT TRAP NIPPLES COLD SOME MODELS 5 HEAT TRAP NIPPLES HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE LOCATED TOP OR SIDE 9 DRAIN VALVE 10 GAS CONTRO...

Страница 33: ...sket door pilot tube thermocouple two piece wire connector with retainer clip thermal switch and pilot assembly Natural Gas Low Nox Item 17 Manifold door assembly which contains the manifold tube gask...

Страница 34: ...34 NOTES...

Страница 35: ...on location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been alt...

Страница 36: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

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