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31

Has the thermal switch 
tripped?

NO

Check for insufficient 
combustion air.

Are there openings 
for make-up air to 
enter the room?

Are the openings of sufficient size? 
See Combustion Air Supply and Ventilation 
section in this manual for requirements.

Is there a furnace/air 
handler in the same room as 
the water heater?

Does the return air duct for the furnace/air handler 
draw its air from a separate location than the water 
heater? See the Location Requirements section and the 
Combustion Air Supply section.

Is there proper drafting at the 
draft hood? See Checking the 
Draft section in this manual.

Is the flame-arrestor free from 
debris due to excessive lint, dirt, 
dust or oil?

Check the water heater for a Flammable Vapor (FV) event. Note: it may be 
necessary to remove the manifold door assembly to visually inspect the water 
heater. Reference the Maintenance of your Water Heater section of this manual 
for removal instructions.

Is the igniter wire insulation burnt or 
show signs of discoloration?

Install correct size make-up air openings per 
the Combustion Air Supply and Ventilation 
section in this manual.

NO

NO

Correct size of openings to 
allow sufficient air.

Refer to the Use & Care Guide section of this manual for 
information on cleaning the flame-arrestor. 

NO

NO

Check the vent system for restrictions/obstructions and check the vent 
termination height. Refer to the Installation Instructions section of this 
manual for specific requirements.

NO

Is the pilot tube 
damaged?

NO

Does the flame-
arrestor show signs 
of discoloration and/
or debris?

Shut-off the gas supply to the water 
heater at the manual gas shut-off valve, 
then contact Residential Technical 
Assistance by referencing the phone 
number on the front of the water heater.

YES

YES

YES

YES

YES

YES

YES

YES

YES

NO

Contact a local Heating, Ventilation, Air- 
Conditioning & Refrigeration authorized 
service provider.

Does pilot light go out when 
button is released?

YES

NO

Check Draft. (See Checking the 
Draft section of this manual.)

NO

YES

Is the thermocouple 
connection loose?

Tighten the connection

NO

Test the thermocouple using the following 
procedure: Disconnect the thermocouple from the 
gas control valve/thermostat. Using a multimeter 
with alligator clip leads, attach the red lead to 
the body (copper part) of the thermocouple. 
Attach the black lead to the end (silver part) of 
the thermocouple that connects to the gas control 
valve/thermostat. Follow the instruction to light 
the pilot and watch the voltage readings on the 
multimeter. After 45 seconds the meter should 
read 12 millivolts DC or more.

NO

Does the thermocouple pass the test?

YES

YES

Are the wires from the gas 
control valve/thermostat firmly 
connected to the switch?

NO

Are the wires damaged 
and/or frayed?

YES

NO

Secure connections 
and attempt a relight.

Replace the gas control 
valve/thermostat.

YES

PILOT LIGHT TROUBLESHOOTING FLOWCHART

THERMAL
SWITCH

Содержание XVRL-40

Страница 1: ...not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas su...

Страница 2: ...17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Important Information About this Water Heater 19 Operating Your Water Heater 20 25 White Rodgers Gas Valve Thernostat Ligh...

Страница 3: ...standing of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a th...

Страница 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Страница 5: ...TALL PER LOCAL CODES INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM M N L E P X Y MANIFOLD TUBE IGNITER WIRE MAIN BURNER PILOT TUBE THERMOCOUPLE IGNITER...

Страница 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Страница 7: ...the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Fire or...

Страница 8: ...sed in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain p...

Страница 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Страница 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...e typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louve...

Страница 13: ...ed by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxide CO detec...

Страница 14: ...y is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing and appl...

Страница 15: ...as specified under Closed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of...

Страница 16: ...he use of valves that may cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been...

Страница 17: ...se with space heating applications If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed Temperature and Pr...

Страница 18: ...s previously used with non potable water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the tem...

Страница 19: ...lation upgrades or changes Questions Contact Residential Technical Assistance by referencing the phone number on the water heater Installation Checklist Water Heater Location Water heater location is...

Страница 20: ...thermostat to lowest setting PILOT LIGHTING Turn thermostat dial fully clockwise until it stops Push the gas control knob down slightly and turn clockwise to OFF SEE FIGURE A NOTE Knob cannot be turn...

Страница 21: ...ve the pilot through the view port Do not release the reset button Repeat immediately if pilot does not light on the first try If the pilot does not light by the fourth attempt with the igniter repeat...

Страница 22: ...ur hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores see...

Страница 23: ...limit switch or ECO Energy Cut Off in the tank is used to shut off the unit if the water temperature exceeds 180 F 83 C The ECO is a single use switch which if activated requires complete replacement...

Страница 24: ...the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended that the tank be drained an...

Страница 25: ...arts IMPORTANT The following maintenance procedures are for the FVIR System components and should be performed by a qualified technician Replacement parts may be ordered through your plumber or the lo...

Страница 26: ...g the Pilot Pilot Tube Assembly 1 Remove the manifold burner assembly See Removing the Burner from the Manifold Burner Assembly 2 Lift the retainer clip straight up from the back of the two piece wire...

Страница 27: ...FILTER FIGURE 29 3 Reassemble following the procedure under Replacing the Manifold Burner Assembly Replacing the Manifold Burner Assembly WARNING Explosion Hazard Tighten both manifold door screws se...

Страница 28: ...table thermal switch installed Do not attempt to disable or modify this feature in any way Use only factory authorized replacement parts Removing the Gas Valve 1 Turn off the gas supply to the water h...

Страница 29: ...ection 6 Manifold door screws securely tightened 7 Depress the button on the thermal switch TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S CORRECTIVE ACTION BURNER WILL NOT IGNITE 1 Pilot not lit 2 Th...

Страница 30: ...inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed water system 1 Use a pressure reducing valve and relief valve 2 Lower the thermostat setting 3 See...

Страница 31: ...nt termination height Refer to the Installation Instructions section of this manual for specific requirements NO Is the pilot tube damaged NO Does the flame arrestor show signs of discoloration and or...

Страница 32: ...UE BAFFLE 4 HEAT TRAP NIPPLES COLD SOME MODELS 5 HEAT TRAP NIPPLES HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE LOCATED TOP OR SIDE 9 DRAIN VALVE 10 GAS CONTRO...

Страница 33: ...sket door pilot tube thermocouple two piece wire connector with retainer clip thermal switch and pilot assembly Natural Gas Low Nox Item 17 Manifold door assembly which contains the manifold tube gask...

Страница 34: ...34 NOTES...

Страница 35: ...on location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been alt...

Страница 36: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

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