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14

Align the legs of the draft hood with the slots provided. 

Insert the legs and secure the draft hood to the water 

heater’s top with the four screws provided as shown in 

Figure 9. Do not alter the draft hood in any way. If you are 

replacing an existing water heater, be sure to use the draft 

hood supplied with this water heater.

Vent Pipe Size                                                               

It is important that you follow the guidelines in these 

instructions for sizing a vent pipe system. If a transition 

to a larger vent size is required, the vent transition 

connection must be made at the draft hood outlet.

Vent Connectors                                                          

1.  Type B, Double wall, U.L. Listed Vent Pipe.
2.  Single wall Vent Pipe.
Maintain the manufacturer’s specified minimum clearance 

from combustible materials when using type B double wall 

vent pipe.
Vent connectors made of type B, double wall vent pipe 

material may pass through walls or partitions constructed 

of combustible material if the minimum listed clearance is 

maintained.
Maintain a six inch minimum clearance from all 

combustible materials when using single wall vent pipe.
IMPORTANT: Single wall vent pipe cannot be used for 

water heaters located in attics and may not pass through 

attic spaces, crawl spaces or any confined or inaccessible 

location. A single wall metal vent connector cannot pass 

through any interior wall.
When installing a vent connector, please note the following 

(See Figures 10-12):
• 

Install the vent connector avoiding unnecessary bends, 

which create resistance to the flow of vent gases.

• 

Install without dips or sags with an upward slope of at 

least 1/4-inch per foot.

• 

Joints must be fastened by sheet metal screws or other 

approved means. It must be supported to maintain 

clearances and prevent separation of joints and 

damage.

• 

The length of the vent connector cannot exceed 75% of 

the vertical vent height.

• 

The vent connector must be accessible for cleaning, 

inspection, and replacement.

• 

Vent connectors cannot pass through any ceiling, floor, 

firewall, or fire partition.

• 

It is recommended (but not mandatory) that a minimum 

12 inches of vertical vent pipe be installed on the draft 

hood prior to any elbow in the vent system.

IMPORTANT: Existing vent systems must be inspected for 

obstructions, corrosion, and proper installation.

Chimney Connection                                                  

IMPORTANT: Before connecting a vent to a chimney, 

make sure the chimney passageway is clear and free of 

obstructions. The chimney must be cleaned if previously 

used for venting solid fuel appliances or fireplaces. Also 

consult local and state codes for proper chimney sizing 

and application or, in the absence of local and state 

codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA 

54)-current edition.

• 

The connector must be installed above the extreme 

bottom of the chimney to prevent potentially blocking 

the flue gases.

• 

The connector must be firmly attached and sealed to 

prevent it from falling out.

• 

To aid in removing the connector, a thimble or slip joint 

may be used.

• 

The connector must not extend beyond the inner edge 

of the chimney as it may restrict the space between it 

and the opposite wall of the chimney (Figure 10).

LISTED LINED
CHIMNEY

2 FT. MINIMUM ABOVE ANY OBJECT 
WITHIN 10FT. HORIZONTALLY

DO NOT EXTEND 
VENT BEYOND EDGE
OF CHIMNEY

VENT
CONNECTOR

 

3 FT. MINIMUM

 

MAINTAIN
CLEARANCE*

SEAL 

SLOPE

UP 1/4 IN.

PER FT.

MINIMUM

CHIMNEY TERMINATION VENT SYSTEM

SUPPORT
STRAP

FIGURE 10.

Do not terminate the vent connector in a chimney that has 

not been certified for this purpose. Some local codes may 

prohibit the termination of vent connectors in a masonry 

chimney.

Vertical Exhaust Gas Vent                                          

Vertical exhaust gas vents must be installed with 

U.L. listed type B vent pipe according to the vent 

manufacturer’s instructions and the terms of its listing. 
It must be connected to the water heater’s draft hood by a 

listed vent connector or by directly originating at the draft 

hood opening.
Vertical gas vents must terminate with a listed cap or 

other roof assembly and be installed according to their 

manufacturer’s instructions.
Gas vents must be supported to prevent damage, joint 

separation, and maintain clearances to combustible 

materials (Figures 11 and 12).
IMPORTANT: This gas vent must be terminated in a 

vertical position to facilitate the removal of the burnt gases.
An unused chimney flue or masonry enclosure may be used 

as a passageway for the installation of a gas vent (Figure 12).
Common (combined) venting is allowable with vertical type 

B vent systems and lined masonry chimneys as long as 

proper draft for the water heater is established under all 

conditions of operation. CAUTION: DO NOT common vent 

this water heater with any power vented appliance.
Figures 10-12 are examples of vent pipe system 

installations and may or may not be typical for your 

specific application. Consult the “National Fuel Gas Code”, 

NFPA 54, ANSI Z223.1-current edition and the guidelines 

set forth by prevailing local codes.

Содержание XVRL-40

Страница 1: ...not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas su...

Страница 2: ...17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Important Information About this Water Heater 19 Operating Your Water Heater 20 25 White Rodgers Gas Valve Thernostat Ligh...

Страница 3: ...standing of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a th...

Страница 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Страница 5: ...TALL PER LOCAL CODES INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM M N L E P X Y MANIFOLD TUBE IGNITER WIRE MAIN BURNER PILOT TUBE THERMOCOUPLE IGNITER...

Страница 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Страница 7: ...the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Fire or...

Страница 8: ...sed in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain p...

Страница 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Страница 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...e typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louve...

Страница 13: ...ed by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxide CO detec...

Страница 14: ...y is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing and appl...

Страница 15: ...as specified under Closed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of...

Страница 16: ...he use of valves that may cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been...

Страница 17: ...se with space heating applications If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed Temperature and Pr...

Страница 18: ...s previously used with non potable water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the tem...

Страница 19: ...lation upgrades or changes Questions Contact Residential Technical Assistance by referencing the phone number on the water heater Installation Checklist Water Heater Location Water heater location is...

Страница 20: ...thermostat to lowest setting PILOT LIGHTING Turn thermostat dial fully clockwise until it stops Push the gas control knob down slightly and turn clockwise to OFF SEE FIGURE A NOTE Knob cannot be turn...

Страница 21: ...ve the pilot through the view port Do not release the reset button Repeat immediately if pilot does not light on the first try If the pilot does not light by the fourth attempt with the igniter repeat...

Страница 22: ...ur hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores see...

Страница 23: ...limit switch or ECO Energy Cut Off in the tank is used to shut off the unit if the water temperature exceeds 180 F 83 C The ECO is a single use switch which if activated requires complete replacement...

Страница 24: ...the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended that the tank be drained an...

Страница 25: ...arts IMPORTANT The following maintenance procedures are for the FVIR System components and should be performed by a qualified technician Replacement parts may be ordered through your plumber or the lo...

Страница 26: ...g the Pilot Pilot Tube Assembly 1 Remove the manifold burner assembly See Removing the Burner from the Manifold Burner Assembly 2 Lift the retainer clip straight up from the back of the two piece wire...

Страница 27: ...FILTER FIGURE 29 3 Reassemble following the procedure under Replacing the Manifold Burner Assembly Replacing the Manifold Burner Assembly WARNING Explosion Hazard Tighten both manifold door screws se...

Страница 28: ...table thermal switch installed Do not attempt to disable or modify this feature in any way Use only factory authorized replacement parts Removing the Gas Valve 1 Turn off the gas supply to the water h...

Страница 29: ...ection 6 Manifold door screws securely tightened 7 Depress the button on the thermal switch TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S CORRECTIVE ACTION BURNER WILL NOT IGNITE 1 Pilot not lit 2 Th...

Страница 30: ...inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed water system 1 Use a pressure reducing valve and relief valve 2 Lower the thermostat setting 3 See...

Страница 31: ...nt termination height Refer to the Installation Instructions section of this manual for specific requirements NO Is the pilot tube damaged NO Does the flame arrestor show signs of discoloration and or...

Страница 32: ...UE BAFFLE 4 HEAT TRAP NIPPLES COLD SOME MODELS 5 HEAT TRAP NIPPLES HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE LOCATED TOP OR SIDE 9 DRAIN VALVE 10 GAS CONTRO...

Страница 33: ...sket door pilot tube thermocouple two piece wire connector with retainer clip thermal switch and pilot assembly Natural Gas Low Nox Item 17 Manifold door assembly which contains the manifold tube gask...

Страница 34: ...34 NOTES...

Страница 35: ...on location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been alt...

Страница 36: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

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