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Meets CSD-1 section CW-400 requirements as a Temperature 

Operation control.

Meets CSD-1 section CW-400 requirements as a Temperature 

High Limit Control when configured for use with 10 kohm NTC 

sensors.

Federal Communications Commission, Part 15, 
Class B. Emissions.

bUrNer CoNTrol operATioN

SAFeTY ShUTDoWN oF bUrNer CoNTrol FUNCTioNS

Safety Shutdown (Lockout) occurs if any of the following occur 

during the indicated period:

1.  iNiTiATe perioD:

a. A/C line power errors occurred.

b. Four minute INITIATE period has been exceeded.

2.  STANDbY perioD:

a. Flame signal is present after 240 seconds.

b. Preignition  Interlock  is  open  an  accumulative  time  of

 

  30 seconds.

c. Interlock  Start  check  feature  is  enabled  and  the  Interlock

 

  String (including Airflow Switch) is closed for 120 seconds with

 

  the controller closed. (jumpered or welded Interlock).

d. Main Valve Terminal is energized.

e. Internal system fault occurred.

3.  prepUrGe perioD:

a. Preignition Interlock opens anytime during PREPURGE period.

b. Flame  signal  is  detected  for  10  seconds  accumulated  time

 

  during PREPURGE.

c. Purge Rate Fan RPM or High Fire Switch fails to close within

 

  four  minutes  and  fifteen  seconds  after  the  firing  rate  motor

 

  is  commanded  to  drive  to  the  high  fire  position  at  the  start 

 

  of PREPURGE.

d. Light  off  Rate  Fan  RPM  or  Low  Fire  Switch  fails  to  close

 

  within  four  minutes  and  fifteen  seconds  after  the  firing  rate

 

  motor is commanded to drive to the low fire position at the end

 

  of PREPURGE.

e. Lockout  Interlock  (if  programmed)  does  not  close  within

 

  10 seconds.

f.  Lockout Interlock opens during PREPURGE.

g. Pilot Valve terminal is energized.

h. Main Valve terminal is energized.

i.  Internal system fault occurred.

4.  pre-iGNiTioN TiMe

a. Lockout Interlock opens.

b. IAS Purge and Ignition enabled and the Interlock opens.

c. Preignition Interlock opens.

d. Pilot Valve terminal is energized.

e. Main Valve terminal is energized.

5.  piloT FlAMe eSTAbliShiNG perioD (pFep):

a. Lockout Interlock opens (if enabled).

b. Pilot Valve terminal is not energized.

c. No flame is present at the end of the PFEP, or after programmed

 

  number of retry attempts.

d. Main valve terminal is energized.

e. Internal system fault occurred.

CoMMUNiCATioNS AND DiSplAYS

Two modes of communications are available to the R7910.

1. 

The  R7910  has  two  RS485  communication  ports  for 

ModBus that allows for interfacing to one or all R7910s of 

a  system  and  presents  them  individually  to  the  user.  The 

S7999B System Operator interface is a color touchscreen 

displays  used  for  configuration  and  monitoring  of  the 

R7910A. Control Operation and display status in both test 

and graphical modes can be shown along with the ability to 

setup. The R7910 can also be remotely reset through the 

S7999B display.

2. 

Either ModBus RS485 communication port can be used to 

allow configuration and status data to be read and written 

to  the  R7910.  Support  a  Master  S7999B  or  a  Building 

Automation  master  to  control  the  R7910  to  respond  to 

a  single  ModBus  address  to  service  the  requests  of  the 

ModBus master in a Lead/Lag arrangement.

The local S7910 Keyboard display, the S7999B System Operator 

interface, and the S7999C Local Operator Interface are optional 

components.
The S7999B (or the DSP3944 which is a portable S7999B) or is 

required configuration of the parameters of the R7910 but is not 

needed for the operation of the system once configured.

SpeCiFiCATioNS

1. 

Electrical Ratings:

Operating voltage

•  24VAC (20 to 30 VAC, 60 Hz ±5%)
•  30 amps (Single Heat Exchanger)
•  60 amps (Double Heat Exchanger)

Connected Load for Valve and annunciator functions:

•  24VAC, 60Hz
•  120VAC (+10%/-15%), 60Hz (±5%)
•  Model Specific

2. 

Corrosion:

•  R7910A must not be used in a corrosive environment.

3. 

Operating Temperature: -4°F to 150°F (-20°C to 66°C)

4. 

Storage/Shipping  Temperature:  -40°F  to  150°F  (-40°C  to 

66°C).

5. 

Humidity:

•  Up to 95% Relative Humidity, noncondensing at 104°F for 

14 days. Condensing moisture may cause safety shutdown.

6. 

Vibration: 0.0 to 0.5g Continuous (V2 level)

7.  Enclosure: Nema 1/IP40.

8. 

Approvals:

Underwriters  Laboratories,  Inc.  (UL):  Component  Recognized: 

File No. MP268 (MCCZ)

•  R7910 is certified as UL372 Primary Safety Controls.
•  The R7910 is certified as UL353 Limit Rated device when 

using  part  number  50001464  dual  element  limit  rated 

 

NTC sensors.

CSD-1 Acceptable.

Meets CSD-1 section CF-300 requirements as a Primary Safety Control.

Содержание XB-1000

Страница 1: ...damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any ap...

Страница 2: ...hanger Maintenance 46 Handling Ceramic Fiber Materials 47 Replacement Parts 47 NOTES 48 LIMITED WARRANTY 49 TABLE OF CONTENTS TABLE OF CONTENTS 2 SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERA...

Страница 3: ...rt symbol indicates a potentially hazardous situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you d...

Страница 4: ...etup and instructions before lighting Failure to implement the proper setup will result in improper and inefficient operation of the appliance resulting in production of increased levels of carbon mon...

Страница 5: ...on Institute INTRODUCTION Qualifications Qualified Installer or Service Agency Installation and service of this boiler requires ability equivalent to that of a Qualified Agency as defined by ANSI belo...

Страница 6: ...ion circulation pump control fan control boiler control sequencing and electric ignition function It will also provide status and error reporting Figure 1 BURNER Control System SPARK IGNITER The spark...

Страница 7: ...E SENSORS All models have two inlet and two outlet temperature sensors for each heat exchanger factory installed to monitor the water temperature entering and leaving the boiler The Inlet Probe is a t...

Страница 8: ...s drain valve by turning handle clockwise 2 Open a nearby hot water faucet to permit the air to escape 3 Fully open the cold water inlet pipe valve allowing the boiler and piping to be filled 4 Close...

Страница 9: ...a local code or state law requiring a specific temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfie...

Страница 10: ...10 LIGHTING AND OPERATING INSTRUCTIONS...

Страница 11: ...d gas air control and gas safety shut off control valves The valve functions in parallel with the variable speed combustion blower to supply the correct gas air ratio for optimum performance and effic...

Страница 12: ...M as described below Check combustion readings using a combustion analyzer If combustion readings are not in accordance with the chart shown below adjust as follows remove the cap on the gas regulator...

Страница 13: ...tion with the primary system heat loop Priority assignment to each heat loop can be configured to specify which loop gets serviced first CONTROL SYSTEM Burner Control System Figure 15 R7910A1138 contr...

Страница 14: ...after programmed number of retry attempts d Main valve terminal is energized e Internal system fault occurred Communications and displays Two modes of communications are available to the R7910 1 The...

Страница 15: ...16 At the end of the pump overrun time the pump will be switched off 6 MAIN FLAME ESTABLISHING PERIOD MFEP a Lockout Interlock opens if enabled b Pilot valve terminal is not energized c Main valve ter...

Страница 16: ...1 LL master does not prevent it and more important 2 It will not confuse the LL master because it is implemented as a state machine that is in only one state at a time Domestic Hot Water Start up sequ...

Страница 17: ...ntime or Use Last If one or more Control Systems are in the Use First category then one of these the one with the lowest sequence number will always be the first boiler to fire If there is no Control...

Страница 18: ...ns 1 Electrical Ratings 12 VDC input maximum of 500 mA current drain Included Power Supply for S7999B Inputs 85 to 264 VAC 47 to 63 Hz 120 to 370 VDC Output 12 VDC 0 to 2 1 A Power 25 W 2 Operating Te...

Страница 19: ...Function see Figure 20 The page descriptions are provided below so that you can understand the purpose of each and view the selections parameters and information that is available or required on each...

Страница 20: ...20 Figure 21 s7999B display page flow...

Страница 21: ...ters The parameter name is displayed on the left and the current setting is displayed in the text box on the right Status or Home Page A status summary page Figure 22 is displayed when the S7999B disp...

Страница 22: ...ord Three levels of access to Burner Control parameters are permitted Each access level has defined rights when interfacing with configuration and status parameters within the controls End user The en...

Страница 23: ...of all parameters in each safety block must be verified to save them in the control When the installer is done changing safety parameters pressing the Verify button on the configuration screen begins...

Страница 24: ...ontrol Alert Log DATA COMMENT Alert Line Set by display Alert Code Unique Code defining which fault occured Description Alert description History Button The History button on the Home page serves not...

Страница 25: ...the history page lockout history and alert log The entire 15 fault code history is displayed in a scrollable list with the most recent fault displayed first followed by the next most recent fault Sum...

Страница 26: ...unciation information and switch between hydronic heating loops Central Heat and Domestic Hot Water as shown in Figure 37 If a password is required to change any of the settings on this page the user...

Страница 27: ...al I O status of the Burner Control A snapshot of the diagnostic status is displayed and updated once per second as it changes in the control The digital I O data is displayed as LEDs that are either...

Страница 28: ...A O Smith Each functional group is displayed on the Configuration menu page Parameters in functional groups that are not applicable for the installation can be ignored In some cases features in a func...

Страница 29: ...tput H 6 Internal fault Invalid processor clock H 7 Internal fault Safety relay drive error H 8 Internal fault Zero crossing not detected H 9 Internal fault Flame bias out of range H 10 Internal fault...

Страница 30: ...not match application s model ID Contact the service professional L 55 Application configuration data block CRC errors Contact the service professional L 56 57 RESERVED 58 Internal fault HFS shorted t...

Страница 31: ...nd Outlet sensors and pump circuits for proper operation 2 Recheck the Delta T Limit to confirm proper setting 3 If previous steps are correct and fault persists replace the module H or L 82 Stack lim...

Страница 32: ...at the flame detector is wired to the correct terminal 3 Make sure the F G wires are protected from stray noise pickup 4 Reset and sequence the module if code reappears replace the flame detector 5 Re...

Страница 33: ...ignition H or L 131 Fan movement detected during standby H 132 Fan speed failed during run H 133 135 RESERVED Start Check Faults 136 Interrupted Airflow Switch failed to close 1 Check wiring and corr...

Страница 34: ...present If not the lockout switch is defective and needs replacing 5 If the fault persists replace the relay module H or L 153 Combustion pressure Off H or L 154 Purge Fan switch On OEM Specific 1 Pu...

Страница 35: ...ting L 186 Invalid Delta T limit response setting L 187 Invalid DHW high limit enable setting L 188 Invalid DHW high limit response setting L 189 Invalid Flame sensor type setting L 190 Invalid interr...

Страница 36: ...nvalid Outlet high limit enable setting Contact the service professional L 235 Invalid Outlet connector type setting Contact the service professional L 236 Invalid Inlet connector type setting Contact...

Страница 37: ...overridden due to sensor fault 70 No demand source was set due to demand priority conflicts 71 73 RESERVED Code Description EE Management Faults 0 None No alert 1 Alert PCB was restored from factory d...

Страница 38: ...source parameter was invalid 151 Minimum water temperature parameter was greater than setpoint Code Description Fan Parameter Errors 74 Periodic Forced Recycle 75 Absolute max fan speed was out of ra...

Страница 39: ...225 226 RESERVED 227 DHW priority override time was not derated due to invalid outdoor temperature 228 Warm weather shutdown was not checked due to invalid outdoor temperature 229 Lead Lag slave commu...

Страница 40: ...Abnormal Recycle Ignition failed due to interrupted air flow switch was off 303 Abnormal Recycle ILK off during Drive to Purge Rate Code Description 231 Lead Lag CH setpoint was invalid 232 Lead Lag...

Страница 41: ...cle Hardware flame bias dynamic low 380 Abnormal Recycle Fan Speed Not Proven 381 Abnormal Recycle Fan Speed Range Low Code Description 304 Abnormal Recycle ILK off during Measured Purge Time 305 Abno...

Страница 42: ...Mix S10 J10 7 temperature was invalid 522 Mix outlet temperature was invalid 523 Mix inlet temperature was invalid 524 Mix S5 J8 11 temperature was invalid 525 Mix modulation sensor type was invalid...

Страница 43: ...alid 541 Delta T exchanger outlet enable was invalid 542 Delta T inlet exchanger enable was invalid 543 Delta T inlet outlet degrees was out of range 544 Delta T exchanger outlet degrees was out of ra...

Страница 44: ...eration during initial ignition operation and extinction Cause no excessive lifting of flame from burner ports MAINTENANCE PROCEDURES Maintenance schedules Yearly procedures for Qualified Service Agen...

Страница 45: ...main burners from unit 3 Check that burner ports are free of foreign matter 4 Clean burner with vacuum cleaner Do not distort burner ports 5 Reinstall burners in unit Ensure that all the screws on the...

Страница 46: ...condensate drains and tubes at least once a month and insure they will allow the free flow of condensate at all times The system must be inspected more frequently in cold weather if the drain system i...

Страница 47: ...fiber materials Removal of combustion chamber lining The combustion chamber insulation in this appliance contains ceramic fiber material Ceramic fibers can be converted to cristobalite in very high t...

Страница 48: ...48 NOTES...

Страница 49: ...er under state or provincial law are limited to one 1 year duration for the boiler or any of its parts Some states and provinces do not allow limitations on how long an implied warrant y lasts so the...

Страница 50: ...25589 Highway 1 McBee SC 29101 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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