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11

manufacturer. The valve is certified by a nationally recognized 

testing laboratory that maintains periodic inspection of production 

of listed equipment of materials as meeting the requirements 

for Relief Valves for Hot Water Supply Systems, ANSI Z21.22 • 

CSA 4.4, and the code requirements of ASME.

If replaced, the new valve must meet the requirements of local 

codes, but not less than a combination temperature and pressure 

relief valve rated/sized and certified as indicated in the above 

paragraph. The new valve must be marked with a maximum set 

pressure not to exceed the marked hydrostatic working pressure 

of  the  water  heater  (150  psi  =  1,035  kPa)  and  a  discharge 

capacity not less than the water heater Btu/hr or KW input rate 

as shown on the water heater’s model rating plate.

For  safe  operation  of  the  water  heater,  the  temperature  and 

pressure relief valve must not be removed from its designated 

opening  nor  plugged.  The  temperature-pressure  relief  valve 

must  be  installed  directly  into  the  fitting  of  the  water  heater 

designed for the relief valve. Install discharge piping so that any 

discharge will exit only within 6 inches (15.2 cm) above, or at any 

distance below the structural floor. Be certain that no contact is 

made with any live electrical part. The discharge opening must 

not  be  blocked  or  reduced  in  size  under  any  circumstances. 

Excessive  length,  over  30  feet  (9.14  m),  or  use  of  more  than 

four  elbows  can  cause  restriction  and  reduce  the  discharge 

capacity of the valve.

No valve or other obstruction is to be placed between the relief 

valve and the tank. Do not connect discharge piping directly to 

the drain unless a 6” (15.2 cm) air gap is provided. To prevent 

bodily injury, hazard to life, or property damage, the relief valve 

must be allowed to discharge water in adequate quantities should 

circumstances demand. If the discharge pipe is not connected 

to a drain or other suitable means, the water flow may cause 

property damage.

The Discharge Pipe:
  •  Shall  not  be  smaller  in  size  than  the  outlet  pipe  size

 

    of  the  valve,  or  have  any  reducing  couplings  or  other

 

    restrictions.

  •  Shall not be plugged or blocked.

  •  Shall be of material listed for hot water distribution.

  •  Shall be installed so as to allow complete drainage of both the

 

    temperature-pressure relief valve and the discharge pipe.

  •  Shall terminate at an adequate drain.

  •  Shall not have any valve or other obstruction between the relief

 

    valve and the drain.

The  temperature-pressure  relief  valve  must  be  manually 

operated  at  least  once  a  year.  Caution  should  be  taken  to 

ensure that (1) no one is in front of or around the outlet of the 

temperature-pressure  relief  valve  discharge  line,  and  (2)  the 

water manually discharged will not cause any bodily injury or 

property damage because the water may be extremely hot. If 

after manually operating the valve, it fails to completely reset 

and continues to release water, immediately close the cold water 

inlet to the water heater, follow the draining instructions in this 

manual, and replace the temperature-pressure relief valve with 

a properly rated/sized new one. 

If you do not understand these instructions or have any questions 

regarding the temperature-pressure relief valve call the toll free 

number  listed  on  the  back  cover  of  this  manual  for  technical 

assistance.

water lIne connectIons

This  manual  provides  detailed  piping  installation  diagrams  (see 

back  section  of  this  manual)  for  typical  methods  of  application. 

For the heater inlet and outlet connections, di-electric unions are 

recommended. The water heater may be installed by itself, or with a 

separate storage tank, on both single and two-temperature systems. 

When used with a separate storage tank, the circulation may be either 

by gravity or by means of a circulating pump. When a circulating 

pump is used it is important to note that the flow rate should be slow 

so that there will be a minimum of turbulence inside the heater.

closed water systeMs

Water  supply  systems  may,  because  of  code  requirements  or 

such  conditions  as  high  line  pressure,  among  others,  have 

installed devices such as pressure reducing valves, check valves, 

and back flow preventers. Devices such as these cause the water 

system to be a closed system.

therMal eXpansIon

As  water  is  heated,  it  expands  (thermal  expansion).  In  a  closed 

system the volume of water will grow when it is heated. As the volume 

of water grows there will be a corresponding increase in water pressure 

due to thermal expansion. Thermal expansion can cause premature 

tank failure (leakage). This type of failure is not covered under the limited 

warranty. Thermal expansion can also cause intermittent temperature-

pressure relief valve operation: water discharged from the valve due to 

excessive pressure build up. This condition is not covered under the 

limited warranty. The temperature-pressure relief valve is not intended 

for the constant relief of thermal expansion.
A  properly  sized  thermal  expansion  tank  should  be  installed 

on all closed systems to control the harmful effects of thermal 

expansion. Contact a local plumbing service agency to have a 

thermal expansion tank installed.

Содержание DURA-Power DRE-52

Страница 1: ...uture reference COMMERCIAL ELECTRIC WATER HEATERS Thank you for buying this energy efficient water heater We appreciate your confidence in our products MODELS DRE 52 80 120 SERIES 100 DVE 52 80 120 SE...

Страница 2: ...ing or replacement of gas piping or b the connection installation testing repair or servicing of appliances and equipment that is experienced in such work that is familiar with all precautions require...

Страница 3: ...ay also cause erratic control system operation on ELECTRONIC CONTROL models This water heater must be connected to a grounded metal permanent wiring system or an equipment grounding conductor must be...

Страница 4: ...ian StandardsAssociation 8501 East Pleasant Valley Road Cleveland OH 44131 3 If after reading this manual you have any questions or do not understand any portion of the instructions call the toll free...

Страница 5: ...ed to as Electronic Control models RECOVERY RATE IN GALLONS PER HOUR Temperature Rise F Standard KW Input BTU Hour 30 40 50 60 70 80 90 100 110 120 130 140 6 20 478 82 62 49 41 35 31 27 25 22 21 19 18...

Страница 6: ...6 APPROVALS MODEL AND RATING All models meet National Sanitation Foundation NSF 5 requirements All models are listed by Underwriters Laboratories Inc...

Страница 7: ...7 FEATURES AND COMPONENTS ELECTRONIC CONTROL MODELS FIGURE 1...

Страница 8: ...8 FEATURES AND COMPONENTS SURFACE MOUNT CONTROL MODELS FIGURE 2...

Страница 9: ...ank or connections will not result in damage to the area adjacent to the heater or to lower floors of the structure 3 Close to the point of major hot water usage and the power supply Hot water piping...

Страница 10: ...n to using the lowest possible temperature setting that satisfies your hot water needs a means such as a MIXING VALVE should be used at the hot water taps used by these people or at the water heater M...

Страница 11: ...relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line...

Страница 12: ...tection and disconnect switch The water heater should be grounded in accordance with national and local codes Voltage applied to the heater should not vary more than 5 to 10 of the model and rating pl...

Страница 13: ...ace information display and element current sensors for monitoring the power circuits Refer to the control circuit label on the water heater for details The CCB ispoweredbyasmall120V 24Vtransformer Th...

Страница 14: ...14 CCB CENTRAL CONTROL BOARD CIRCUIT BOARD CONTROL CIRCUIT DIAGRAM ELECTRONIC CONTROL MODELS FIGURE 3 WIRING DIAGRAMS...

Страница 15: ...the heater circuits and includes wiring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or TEW type rated 600 volts 105 C F...

Страница 16: ...to terminal L1 with black wires 3 Reconnect all yellow wires to terminal L2 with red wires 4 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connect...

Страница 17: ...page 8 The following describes the heater circuits and includes wiring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or T...

Страница 18: ...ect all red wires to terminal L 2 with yellow wires 5 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connection to a single phase electrical service...

Страница 19: ...d electrical connections for tightness Also check connections on top and side of heater Repair water leaks and tighten electrical connections as necessary 3 Depress the red manual reset button on each...

Страница 20: ...when the water temperature reaches approximately 202 F 94 C When the ECO switch contacts open activate the electronic control system locks out and displays a Fault message Voltage to the contactor coi...

Страница 21: ...adjustable 1 to 20 differential set points for each bank First bank on is the last bank off Helps reduce operating costs during low moderate loads CONTROL SYSTEM NAVIGATION The UIM User Interface Modu...

Страница 22: ...control system has initiated heating operation Heating elements icon for a water heater equipped with 1 Bank of heating elements Each circle represents one heating element Each diagonal row of 3 elem...

Страница 23: ...played in this menu Economy Mode Setup Seven day 24 hour time clock with temperature set back capability to reduce operating costs during unoccupied or reduced demand periods Alarm Output Setup The co...

Страница 24: ...g This can improve the precision of temperature control in the storage tank and at points of use This feature can also be used to compensate for building recirculation loops hot water returning to the...

Страница 25: ...on off status of each Bank of heating elements Yes On No Off Alarm Condition Displays the status of the user definable Alarm Output function see Alarm Output Setup Menu Yes alarm condition has been m...

Страница 26: ...tional Buttons on the display changes as you navigate through the various menus and screens Use the Up Down buttons to select highlight in black the Economy Mode Setup menu from the Main Menu Press th...

Страница 27: ...ges to ACCEPT CANCEL when the adjustment mode is activated and how the current setting is outlined rather than highlighted in black Press the Operational Button underneath ACCEPT to enter and confirm...

Страница 28: ...Up Down and CHANGE buttons to enter the Mon sub menu Use the Up Down buttons to select highlight in black the Normal Operation Between setting Press the Operational Button underneath SELECT to change...

Страница 29: ...n current tank temperature drops below programmable Alarm SP Fault or Alert Used for external notification whenever a Fault or Alert condition is active Fault Used for notification whenever a Fault co...

Страница 30: ...sages in chronological order in this menu The most recent will be at the top of the list A time stamp is displayed below each listed Fault and Alert message showing when the Fault or Alert condition o...

Страница 31: ...the drain valve should be opened and the water allowed to run until it flows clean This will help to prevent sediment buildup in the tank bottom Periodically check the temperature and pressure relief...

Страница 32: ...lements should be examined regularly Lime scale accumulations may cause noises to occur during operation It is recommended that a heating element be removed periodically for examination If it is scale...

Страница 33: ...ed See the Maintenance section of this manual 2 Some of the electrical components of the water heater make sounds which are normal Contactors will click or snap as the heater starts and stops Transfor...

Страница 34: ...ters tank insert Q tip or similar absorbent material between jacket opening and valve to swab spud area Remove valve if leak is indicated and repair with pipe joint compound Water on the side of the t...

Страница 35: ...35 PIPING DIAGRAMS ONE TEMPERATURE WITH CIRCULATING LOOP INSERT B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH ALL LOCAL CODES...

Страница 36: ...36 PIPING DIAGRAMS INSERT B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES...

Страница 37: ...37 PIPING DIAGRAMS INSERT B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES...

Страница 38: ...OCAL CODES ONE TEMPERATURE ONE HEATER VERTICAL STORAGE TANK FORCED CIRCULATION WITHOUT BUILDING RECIRCULATION TWO TEMPERATURE WITH MIXING VALVE AND CIRCULATING LOOP TWO TEMPERATURE WITH MIXING VALVE P...

Страница 39: ...39 PIPING DIAGRAMS TWO HEATERS WITH HORIZONTAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION INSERT B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES...

Страница 40: ...S THREE HEATERS WITH HORIZONTAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION THREE HEATERS WITH VERTICAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION INSERT B VACUUM RELIEF VALVE INSTALL...

Страница 41: ...MS FOUR HEATERS WITH VERTICAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION FOUR HEATERS WITH HORIZONTAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION INSERT B VACUUM RELIEF VALVE INSTALL...

Страница 42: ...2 Inlet and outlet size 1 1 2 THREE HEATERS Tank Capacity gallons Part Number H W D A 52 9003430205 66 1 4 91 3 4 27 1 4 13 1 4 80 9003430205 70 1 2 95 1 4 31 1 4 9 3 4 120 9003430205 73 1 4 99 1 2 35...

Страница 43: ...he owner is responsible for all other costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation of the water heater or any component part b Shipp...

Страница 44: ...44 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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