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6

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED.  PLUMBING, AIR
SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK ARE
REQUIRED.

 

WARNING

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN
SERIOUS PERSONAL INJURY OR DEATH.

UNCRATING

The heater is shipped with the inducer already installed.  The
wiring conduit runs from the thermostat to the inducer.  Before
turning unit on, check to make sure the wiring conduit is securely
plugged into the inducer.

LOCATING THE HEATER

  

WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH
AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER
AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR
ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED,
OPERATED OR REPAIRED.  FLAMMABLE VAPORS ARE HEAVY
AND TRAVEL ALONG THE FLOOR AND MAY BE IGNITED BY THE
HEATER’S PILOT OR MAIN BURNER FLAMES CAUSING FIRE OR
EXPLOSION.  SOME LOCAL CODES PERMIT OPERATION OF
GAS APPLIANCES IN SUCH AREAS IF THEY ARE INSTALLED 18”
OR MORE ABOVE THE FLOOR.  THIS MAY REDUCE THE RISK IF
LOCATION IN SUCH AN AREA CANNOT BE AVOIDED.

DO NOT INSTALL THIS WATER HEATER DIRECTLY ON A
CARPETED FLOOR.  A FIRE HAZARD MAY RESULT. 

 Instead the

water heater must be placed on a metal or wood panel extending
beyond the full width and depth by at least 3 inches in any direction.
If the heater is installed in a carpeted alcove, the entire floor
shall be covered by the panel.  Also, see the DRAINING
requirements in MAINTENANCE Section.

THE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT
SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE.

 WARNING

FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY
OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST NEVER
BE PLACED ON OR ADJACENT TO THE HEATER.  OPEN
CONTAINERS OR FLAMMABLE MATERIAL SHOULD NOT BE
STORED OR USED IN THE SAME ROOM WITH THE HEATER.

When installing the heater, consideration must be given to proper
location.  Location selected should be as close to the stack or
chimney as practicable, with adequate air supply and as
centralized with the piping system as possible.

THE HEATER MUST NOT BE LOCATED IN AN AREA WHERE IT
WILL BE SUBJECT TO FREEZING.

LOCATE IT NEAR A FLOOR DRAIN.  THE HEATER SHOULD BE
LOCATED IN AN AREA WHERE LEAKAGE FROM THE HEATER OR
CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE
ADJACENT AREA OR TO LOWER FLOORS OF THE STRUCTURE.

WHEN SUCH LOCATIONS CANNOT BE AVOIDED, A SUITABLE
DRAIN PAN SHOULD BE INSTALLED UNDER THE HEATER.

 

 Such

pans should be fabricated with sides at least 2" deep, with length
and width at least 2" greater than the diameter of the heater and
must be piped to an adequate drain.  The pan must not restrict
combustion air flow.

For appliance installation locations with elevations above
2000 feet (610m), refer to HIGH ALTITUDE INSTALLATIONS
section of this manual for input reduction procedure.

LEVELING

If the unit is not level, insert the bolts which were used in crating
into the legs to correct this condition.

CLEARANCES

These heaters are approved for installation on combustible
flooring in an alcove when the minimum clearance from any
combustion construction are followed as indicated in figure 6.

Model BTR 151 and 201A is approved for installation on non-
cumbustible flooring or combustible flooring with leg kit part no.
6570.

In all installations the minimum combustible clearances from
vent piping shall be 6".  Vent piping passing through a combustible
wall or ceiling must be a continuous run (no joints) and retain
the 6" clearance unless an approved reducing thimble is used.

A service clearance of 24" should be maintained from serviceable
parts, such as relief valves, flue baffles, thermostats, cleanout
openings or drain valves.

The units are approved for installation with side, rear and ceiling
clearances.

HARD WATER

Where hard water conditions exist, water softening or the
threshold type of water treatment is recommended.  This will
protect the dishwashers, coffee urns, water heaters, water piping
and other equipment.

See MAINTENANCE section for details of tank cleanout
procedure.

AIR REQUIREMENTS

REFER TO THE LATEST EDITION OF THE "NATIONAL FUEL
GAS CODE" ANSI Z223.1/NFPA 54.

KEEP APPLIANCE AREA CLEAR AND FREE OF COMBUSTIBLE
MATERIALS, GASOLINE AND OTHER FLAMMABLES, VAPORS
AND LIQUIDS.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION OR
VENTILATING AIR.

 WARNING

FOR SAFE OPERATION PROVIDE ADEQUATE AIR FOR
COMBUSTION AND VENTILATION.  AN INSUFFICIENT SUPPLY
OF AIR WILL CAUSE RECIRCULATION OF COMBUSTION
PRODUCTS RESULTING IN AIR CONTAMINATION THAT MAY BE
HAZARDOUS TO LIFE.  SUCH A CONDITION OFTEN WILL RESULT
IN A YELLOW, LUMINOUS BURNER FLAME, CAUSING

Содержание BTR 151 THRU 201/A

Страница 1: ...in U S A 1004 PART NO 196308 001 ADIVISION OFA O SMITH CORPORATION McBEE SOUTH CAROLINA USA www aosmithwaterheaters com CAUTION TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS INFORMATION RELATIVE TO Y...

Страница 2: ...the absence of local codes the installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 documents are available fro...

Страница 3: ...ater is due to a corrosive atmosphere Refer to the limited warranty for complete terms and conditions IMPROPER COMBUSTION WARNING ATTICAND OREXHAUSTFANSOPERATINGONTHEPREMISES WITHAWATER HEATER CAN RES...

Страница 4: ...the heater input rate should be reduced at high altitudes for satisfactory operation with the reduced oxygen supply Failure to make this reduction would result in an overfiring of the heater causing s...

Страница 5: ...R BLOWER ASSEMBLY All units are equipped with a exhaust inducer The inducer assists in drawing in fresh air to the unit for combustion and then assists in dispensing the combustion by products into th...

Страница 6: ...D BE LOCATEDINANAREAWHERELEAKAGEFROMTHEHEATEROR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE ADJACENTAREAORTOLOWERFLOORSOFTHESTRUCTURE WHEN SUCH LOCATIONS CANNOT BEAVOIDED ASUITABLE DRAINPANSHOULDBEIN...

Страница 7: ...protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heaters This water heater must be vente...

Страница 8: ...ell Excessive pressure may develop in such closed systems causing premature tank failure or intermittent relief valve operation This is not a warranty failure An expansion tank or a similar device may...

Страница 9: ...THAT ALL GAS PIPE IS CLEANONTHEINSIDE TOTRAPANYDIRTORFOREIGNMATERIALINTHEGASSUPPLY LINE A DIRT LEG SOMETIMES CALLED SEDIMENT TRAP OR DRIP LEG MUST BE INCORPORATED IN THE PIPING SEE FIG 9 THE DIRT LEG...

Страница 10: ...with the latest version of the National Electrical Code ANSI NFPA No 70 must FIGURE10 SINGLEUNITWIRINGDIAGRAM conform to all local code authority having jurisdiction AN ELECTRICAL GROUND IS REQUIRED...

Страница 11: ...temperature and pressure relief valve of adequate capacity is installed on the heater The locations shown in the installation diagrams on the following pages are typical The discharge opening of the t...

Страница 12: ...D NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Страница 13: ...E TOGGLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACH...

Страница 14: ...ons shown in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of...

Страница 15: ...TE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Страница 16: ...RS WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEA...

Страница 17: ...STER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING AN A O SMITH T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERAT...

Страница 18: ...in burner before going into lockout After the controller tries three times it will wait one hour before trying to light the unit again This cycle will continue until the main burners are ignited or th...

Страница 19: ...tes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step 7 Turn gas control knob counterclockwise to ON...

Страница 20: ...INJURYOCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWER RESPONSETIMEOFCHILDREN AGEDORDISABLEDPERSONS INCREASES THE HAZARDS TO THEM NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP...

Страница 21: ...o decrease gas pressure and input rate 4 Clock the meter as in step 2 above 5 Repeat steps 3 and 4 until the specified input rate is achieved 6 Turn the gas control knob to PILOT Remove the pressure g...

Страница 22: ...for cleaning inspection or removal of inner parts you obtain two new nipple collars part no 74060 The nipple collars on the heater will usually be damaged when removed New pipe collars will insure th...

Страница 23: ...sed DELIMINGUSINGFLO JUGMETHOD UN LIME in the 5 gallon size is recommended for deliming of the BT 80 100 models UN LIME with the necessary hoses and fittings to delime your heater is also available as...

Страница 24: ...luding the complete model and serial number as it appears on the product Refer to the parts list for more information REPLACEMENT PARTS 7 Lower container you may have to place the container on its emp...

Страница 25: ...engages Prover Switch Ignition Control Board provides power to Silicon Nitride Ignitor Silicon Nitride Ignitor warms up for 20 seconds Ignition Control Board opens Gas Valve Ignition Control Board sh...

Страница 26: ...Replace dual bulb controller if differential is too wide greater than 4 F Heater recovery is slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Dra...

Страница 27: ...valves etc is installed in the cold water supply the heater is connected to unless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times T...

Страница 28: ...28 A O SMITH WATER PRODUCTS COMPANY 5621 W 115TH STREET ALSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www aosmithwaterheaters com E MAIL parts hotwater com...

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