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OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE
DRAFT IN THE AREA OF THE WATER HEATER PREVENTING
THE PRODUCTS OF COMBUSTION FROM EXHAUSTING
THROUGH THE CHIMNEY OR VENT PIPE.

The venting of the water heater should be inspected by a qualified
service technician at the time of installation and periodically
thereafter to ensure a down-draft condition does not exist.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND
VENTILATING AIR.  ADEQUATE AIR FOR COMBUSTION AND
VENTILATION MUST BE PROVIDED FOR SAFE OPERATION.

EXTENDED NON-USE PERIODS

 

WARNING

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER SYSTEM
SERVED BY THIS HEATER THAT HAS NOT BEEN USED FOR A
LONG PERIOD OF TIME (GENERALLY TWO WEEKS OR MORE).
HYDROGEN GAS IS EXTREMELY FLAMMABLE. 

 To reduce the

risk of injury under these conditions, it is recommended that the
hot water faucet be opened for several minutes at the kitchen
sink before using any electrical appliance connected to the hot
water system.  If hydrogen is present, there will probably be an
unusual sound such as air escaping through the pipe as the
water begins to flow. 

 THERE SHOULD BE NO SMOKING OR

OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN.

INSULATION BLANKETS

Insulation blankets available to the general public for external
use on gas water heaters are not approved for use on your
A.O. Smith water heater.  The purpose of an insulation blanket is
to reduce the standby heat loss encountered with storage tank
water heaters.  Your A.O. Smith water heater meets or exceeds
the ASHRAE/IES  90.1-1999  standards with respect to
insulation and standby loss requirement making an insulation
blanket unnecessary.

 WARNING

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions.  Failure to follow these
instructions can result in fire, asphyxiation, serious personal
injury or death.

• Do not apply insulation to the top of the water heater, as

this will interfere with safe operation of drafthood.

• Do not cover the temperature & pressure relief valve.
• Do not cover the instruction manual.  Keep it on the side of

the water heater or nearby for future reference.

• Do obtain new labels from A.O. Smith for placement on the

blanket directly over the existing labels.

HIGH ALTITUDE INSTALLATIONS

 WARNING

INSTALLATIONS ABOVE 2000 FEET (610 METERS) REQUIRE
REPLACEMENT OF THE BURNER ORIFICE IN ACCORDANCE
WITH SECTION 8.1.2 OF THE NATIONAL FUEL GAS CODE
 (ANSI Z223.1). FAILURE TO REPLACE THE ORIFICE WILL
RESULT IN IMPROPER AND INEFFICIENT OPERATION OF THE
APPLIANCE RESULTING IN THE PRODUCTION OF INCREASED
LEVELS OF CARBON MONOXIDE GAS IN EXCESS OF SAFE
LIMITS WHICH COULD RESULT IN SERIOUS PERSONAL INJURY
OR DEATH.

You should contact your gas supplier for any specific changes
which may be required in your area.

As elevation above sea level is increased, there is less oxygen
per cubic foot of air.  Therefore, the heater input rate should be
reduced at high altitudes for satisfactory operation with the
reduced oxygen supply.  Failure to make this reduction would
result in an overfiring of the heater causing sooting, poor
combustion and/or unsatisfactory heater performance.

REQUIREMENTS

Ratings specified by manufacturers for most appliances apply
for elevations up to 2000 feet.  For elevations above 2000 feet,
ratings must be reduced at the rate of 4% for each 1000 feet
above sea level.  For example, if a heater is rated at
120,000 Btuh at sea level, to rate the heater at 4000 feet, you
subtract 4 (once for each thousand feet) x.04 (4% input reduction)
x 120,000 Btuh (original rating) from the original rating.  Therefore,
to calculate the input rating at 4,000 feet: 4 x .04 x 120,000 =19,200
Btuh, 120,000  - 19,200 = 100,800 Btuh.  At 6000 feet the correct
input rating should be 91,200 Btuh.

The input reduction is primarily achieved by reducing the size of
the main burner orifices.  To do this, the main burner orifices
require replacement with orifices sized for the particular
installation elevation.  Correct orifice sizing and parts may be
obtained from A.O. Smith Water Products Company.  When
ordering, be sure to state the model number and the altitude of
the location where the water heater is being installed.

Upon completion of derating of the heater, adjustment to the gas
pressure regulator may be required.  See CHECKING THE
INPUT section in this manual for inlet and manifold pressure
requirements.

Also due to the input rating reduction required at high altitudes,
the output rating of the appliance is also reduced and should be
compensated for in the sizing of the equipment for application.

FEATURES

THE ELIMINATOR™ 

(SELF-CLEANING SYSTEM)

These units include The Eliminator (Self-Cleaning System)
installed in the front water inlet, see Figure 2.  The Eliminator
must be oriented correctly for proper function.  There is a marked
range on the pipe nipple portion of the Eliminator, that must be
aligned with the top of the inlet spud.   A label above the jacket
hole has an arrow that will point to the marked portion of the pipe
nipple if the orientation is correct.  If the arrow does not point
within the marked range on the pipe nipple, adjust the pipe
nipple to correct.  A pipe union is supplied with the Eliminator to
reduce the probability of misaligning the Eliminator accidentally
while tightening the connection to the inlet water supply line.
Improper orientation of the Eliminator can cause poor
performance of the heater and can significantly reduce outlet
water temperatures during heavy draws.

Note: The inlet tube may have 1, 3 or 7 cross tubes.

FIGURE 2

For proper function, the Eliminator must be oriented correctly.
There is a marked range on the pipe nipple that must be aligned
with the top of the inlet spud (check for label on the appliance) to
assure proper operation.  Please check to confirm that the
marked range is in alignment with the top of the spud.  A pipe
union is supplied with the Eliminator to help eliminate the

Содержание BTR 151 THRU 201/A

Страница 1: ...in U S A 1004 PART NO 196308 001 ADIVISION OFA O SMITH CORPORATION McBEE SOUTH CAROLINA USA www aosmithwaterheaters com CAUTION TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS INFORMATION RELATIVE TO Y...

Страница 2: ...the absence of local codes the installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 documents are available fro...

Страница 3: ...ater is due to a corrosive atmosphere Refer to the limited warranty for complete terms and conditions IMPROPER COMBUSTION WARNING ATTICAND OREXHAUSTFANSOPERATINGONTHEPREMISES WITHAWATER HEATER CAN RES...

Страница 4: ...the heater input rate should be reduced at high altitudes for satisfactory operation with the reduced oxygen supply Failure to make this reduction would result in an overfiring of the heater causing s...

Страница 5: ...R BLOWER ASSEMBLY All units are equipped with a exhaust inducer The inducer assists in drawing in fresh air to the unit for combustion and then assists in dispensing the combustion by products into th...

Страница 6: ...D BE LOCATEDINANAREAWHERELEAKAGEFROMTHEHEATEROR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE ADJACENTAREAORTOLOWERFLOORSOFTHESTRUCTURE WHEN SUCH LOCATIONS CANNOT BEAVOIDED ASUITABLE DRAINPANSHOULDBEIN...

Страница 7: ...protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heaters This water heater must be vente...

Страница 8: ...ell Excessive pressure may develop in such closed systems causing premature tank failure or intermittent relief valve operation This is not a warranty failure An expansion tank or a similar device may...

Страница 9: ...THAT ALL GAS PIPE IS CLEANONTHEINSIDE TOTRAPANYDIRTORFOREIGNMATERIALINTHEGASSUPPLY LINE A DIRT LEG SOMETIMES CALLED SEDIMENT TRAP OR DRIP LEG MUST BE INCORPORATED IN THE PIPING SEE FIG 9 THE DIRT LEG...

Страница 10: ...with the latest version of the National Electrical Code ANSI NFPA No 70 must FIGURE10 SINGLEUNITWIRINGDIAGRAM conform to all local code authority having jurisdiction AN ELECTRICAL GROUND IS REQUIRED...

Страница 11: ...temperature and pressure relief valve of adequate capacity is installed on the heater The locations shown in the installation diagrams on the following pages are typical The discharge opening of the t...

Страница 12: ...D NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Страница 13: ...E TOGGLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACH...

Страница 14: ...ons shown in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of...

Страница 15: ...TE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Страница 16: ...RS WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEA...

Страница 17: ...STER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING AN A O SMITH T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERAT...

Страница 18: ...in burner before going into lockout After the controller tries three times it will wait one hour before trying to light the unit again This cycle will continue until the main burners are ignited or th...

Страница 19: ...tes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step 7 Turn gas control knob counterclockwise to ON...

Страница 20: ...INJURYOCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWER RESPONSETIMEOFCHILDREN AGEDORDISABLEDPERSONS INCREASES THE HAZARDS TO THEM NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP...

Страница 21: ...o decrease gas pressure and input rate 4 Clock the meter as in step 2 above 5 Repeat steps 3 and 4 until the specified input rate is achieved 6 Turn the gas control knob to PILOT Remove the pressure g...

Страница 22: ...for cleaning inspection or removal of inner parts you obtain two new nipple collars part no 74060 The nipple collars on the heater will usually be damaged when removed New pipe collars will insure th...

Страница 23: ...sed DELIMINGUSINGFLO JUGMETHOD UN LIME in the 5 gallon size is recommended for deliming of the BT 80 100 models UN LIME with the necessary hoses and fittings to delime your heater is also available as...

Страница 24: ...luding the complete model and serial number as it appears on the product Refer to the parts list for more information REPLACEMENT PARTS 7 Lower container you may have to place the container on its emp...

Страница 25: ...engages Prover Switch Ignition Control Board provides power to Silicon Nitride Ignitor Silicon Nitride Ignitor warms up for 20 seconds Ignition Control Board opens Gas Valve Ignition Control Board sh...

Страница 26: ...Replace dual bulb controller if differential is too wide greater than 4 F Heater recovery is slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Dra...

Страница 27: ...valves etc is installed in the cold water supply the heater is connected to unless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times T...

Страница 28: ...28 A O SMITH WATER PRODUCTS COMPANY 5621 W 115TH STREET ALSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www aosmithwaterheaters com E MAIL parts hotwater com...

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