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23

Lime accumulation not only reduces the life of the equipment but 

also reduces efficiency of the heater and increases fuel consumption.

The  usage  of  water  softening  equipment  greatly  reduces  the 

hardness of the water. However, this equipment does not always 

remove all of the hardness (lime). For this reason it is recommended 

that a regular schedule for deliming be maintained.
The time between cleaning will vary from weeks to months depending 

upon water conditions and usage.
The depth of lime buildup should be measured periodically. Heaters 

equipped with cleanouts will have about 2” of lime buildup when 

the level of lime has reached the bottom of the cleanout opening. A 

schedule for deliming should then be set up,based on the amount 

of time it would take for a 1” buildup of lime. It is recommended that 

the water heater initially be inspected after 6 months.
Example 1:

Initial inspection after 6 months shows 1/2” of lime accumulation. 

Therefore, the heater should be delimed once a year.

Example 2:

Initial inspection after 6 months shows 2” of lime accumulation.

Therefore, the heater should be delimed every 3 months.

FIGURE 22.

DELIMING SOLVENTS

UN•LIME is recommended for deliming. UN•LIME is a patented 

food grade acid which is safe to handle and does not create the 

harmful fumes which are associated with other products.
UN•LIME may be obtained from your dealer, distributor or water 

heater manufacturer. Order Part Number 9005416105, 1 gallon, 

packed  4  gallons  per  case  or  Part  Number  9005417105,  5 

 

gallon container.

NOTE:

 Un•Lime is not available for use in Canada.

Hydrochloric  base  acids  are  not  recommended  for  use  on  glass 

lined tanks.

Observe handling instructions on label of product being used.

TANK CLEANOUT PROCEDURE

The following practices will ensure longer life and enable the unit to 

operate at its designed efficiency:
1.  Once a month the heater should be flushed. Open the drain valve 

and allow two gallons of water to drain from the heater. Inlet water 

valve should remain open to maintain pressure in tank.

2.  A cleanout opening is provided for periodic cleaning of the tank.  

Gas must be shut off and heater drained before opening cleanout.

To clean heater through cleanout opening, proceed as follows:

1.  Drain heater.

2.  Remove outer cover plate from lower side of heater jacket.
3.  Remove six (6) hex head screws securing tank cleanout plate 

and remove plate.

4.  Remove lime, scale, or sediment using care not to damage the 

glass lining.

5.  Inspect  cleanout  plate  gasket,  if  new  gasket  is  required,  see 

replacement parts list for item number.

6.  Install cleanout plate.  Be sure to draw plate up tight by tightening 

screws securely.

7.  Replace outer jacket cover plate.

FIGURE 23.

9.  In some water areas the sediment might not be removed by this 

method and may result in the water heater making rumbling or 

boiling  noises. To  dissolve  and  remove  these  more  stubborn 

mineral  deposits, A.  O.  Smith  UN•LIME  Professional  Delimer 

should be used.

DELIMING USING FLO-JUG METHOD

UN•LIME in the 5 gallon size is recommended for deliming of the 

100  models.    UN•LIME  with  the  necessary  hoses  and  fittings  to 

delime your heater is also available as a kit: Up-N-Down Transfer 

Kit.  Contact your local A.O. Smith dealer, distributor or, A.O. Smith 

Corporation, Telephone: (800) 433-2545, Fax: (800) 433-2515 or 

Website: www.hotwater.com.

PREPARE THE WATER HEATER

To delime the water heater using the Flo-Jug method, first prepare 

the heater for deliming as described in the “Why? When? and How?” 

booklet, Form No. 4800. Then install the long plastic male adapter 

fitting into the drain valve opening of the water heater.  Use teflon 

tape and hand tighten only.  Do not overtighten.

PREPARE THE UP-N-DOWN TRANSFER KIT

The next step is the preparation on the Up-N-Down Transfer Kit, if 

you have not already done so:
1.  With the 5 gallon Up-N-Down container in the vertical position, unscrew 

the plastic vent cap in the handle and pierce the plastic membrane 

over the vent boss under the cap to allow the container to vent.

 

Note:

  If your container does not have the vent cap and vent 

boss, drill a 3/16” (4.76mm) hole in the handle.  When you have 

finished deliming you will be able to plug this drilled vent with the 

stainless steel screw that is supplied with the kit.

2.  Remove the container’s cap and cut plastic membrane located in 

the 3/4” IPT opening in cap.  Take care to not damage the threads.

3.  Find the 3/4” male adapter, apply teflon tape to the threaded end 

and screw it into the 3/4” IPT opening in the cap.

Содержание BL-80

Страница 1: ...safety messages could result in death or serious injury This manual must remain with the water heater 500 Tennessee Waltz Parkway Ashland City TN 37015 Low Lead Content WARNING If the information in t...

Страница 2: ...gs for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other In...

Страница 3: ...hazard what can happen if you do not follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoide...

Страница 4: ...4 GENERAL SAFETY INFORMATION...

Страница 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Страница 6: ...2 1 1 2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 Model INPUT RATE F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 4...

Страница 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Страница 8: ...per and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specif...

Страница 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Страница 10: ...manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the...

Страница 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Страница 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Страница 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Страница 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Страница 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Страница 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Страница 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Страница 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Страница 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Страница 20: ...See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will c...

Страница 21: ...replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze...

Страница 22: ...ter temperature and usage see chart The higher the water temperature or water usage the more lime deposits are dropped out of the water This is the lime scale which forms in pipes heaters and on cooki...

Страница 23: ...drained before opening cleanout To clean heater through cleanout opening proceed as follows 1 Drain heater 2 Remove outer cover plate from lower side of heater jacket 3 Remove six 6 hex head screws se...

Страница 24: ...er is no longer hot 4 Close the cold water inlet valve to the water heater 5 Connect a hose to the water heater drain valve and terminate it to an adequate drain 6 Open the water heater drain valve an...

Страница 25: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Страница 26: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Страница 27: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Страница 28: ...trol should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Cont...

Страница 29: ...Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature C...

Страница 30: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Страница 31: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Страница 32: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Страница 33: ...33 NOTES...

Страница 34: ...34 NOTES...

Страница 35: ...gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Improper installation sizing delivery or maintenance Cla...

Страница 36: ...36 500 Tennessee Waltz Pkwy Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith Corporation All rights reserved...

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