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21

PERIODIC MAINTENANCE

VENTING SYSTEM INSPECTION

At least once a year a visual inspection should be made of the venting 

system. You should look for:
1.   Obstructions  which  could  cause  improper  venting.  The

 

  combustion and ventilation air flow must not be obstructed.
2.   Damage or deterioration which could cause improper venting

 

  or leakage of combustion products.
3.   Rusted flakes around top of water heater.
Be sure the vent piping is properly connected to prevent escape 

of dangerous flue gases which could cause deadly asphyxiation.
Obstructions and deteriorated vent systems may present serious 

health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur 

if air for combustion contains certain chemical vapors. Spray can 

propellants,  cleaning  solvents,  refrigerator  and  air  conditioner 

refrigerants, swimming pool chemicals, calcium and sodium chloride, 

waxes, bleach and process chemicals are typical compounds which 

are potentially corrosive.
If after inspection of vent system you found sooting or deterioration, 

something is wrong. Call the local gas utility to correct problem and 

clean or replace the flue and venting before resuming operation of 

water heater.

BURNER INSPECTION

Flood  damage  to  a  water  heater  may  not  be  readily  visible  or 

immediately detectable. However, over a period of time a flooded 

water  heater  will  create  dangerous  conditions  which  can  cause 

DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. 

Contact a qualified installer or service technician to replace a flooded 

water heater. Do not attempt to repair the unit! It must be replaced!
At least once a year a visual inspection should be made of the main 

burner and pilot burner, see Figure 19. Inspect burner fl ames through 

viewport. Flames should be very small with a blue haze and small 

amounts of yellow or orange at the edges. After several minutes of 

operation the burner screen may glow red.
You should check for sooting. Soot is not normal and will impair 

proper combustion.
Soot build-up indicates a problem that requires correction before 

further use.  Turn “OFF” gas to water heater and leave off until 

repairs  are  made,  because  failure  to  correct  the  cause  of  the 

sooting  can  result  in  a  fire  causing  death,  serious  injury,  or 

property damage.

Flame Characteristics

Correct Flame

Red/Orange

FIGURE 19.

Natural Gas (Low Nox)

Burner Door Assembly

Use brush on this surface

Burner

Pilot Assembly

FIGURE 20.

BURNER CLEANING

If inspection of the burner shows that cleaning is required, turn 

the  gas  control  knob  clockwise  ( 

  )  to  the  “OFF”  position, 

depressing slightly.

NOTE: The knob cannot be turned from “PILOT” to “OFF” 

unless knob is depressed slightly.  DO NOT FORCE.

Check the burner to see if it’s dirty or clogged. The burner may be 

cleaned with a soft paint brush, see Figure 20. Do not use a wire 

brush or any tool that may damage the burner screen. Important: Do 

not use the burner if the burner screen is damaged. NOTE: Damage 

may be rips or holes in the burner screen. Discoloration is normal.

HOUSEKEEPING

Fire and Explosion Hazard

Do  not  obstruct combustion air 

openings at the bottom of the 

water heater.

Do not use or store flammable vapor

products such as gasoline, solvents

or adhesives in the same room or area 

near water heater or other appliance.
Can cause serious injury or death.

Vacuum around base of water heater for dust, dirt, and lint on a 

regular basis.

Содержание BL-80

Страница 1: ...safety messages could result in death or serious injury This manual must remain with the water heater 500 Tennessee Waltz Parkway Ashland City TN 37015 Low Lead Content WARNING If the information in t...

Страница 2: ...gs for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other In...

Страница 3: ...hazard what can happen if you do not follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoide...

Страница 4: ...4 GENERAL SAFETY INFORMATION...

Страница 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Страница 6: ...2 1 1 2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 Model INPUT RATE F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 4...

Страница 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Страница 8: ...per and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specif...

Страница 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Страница 10: ...manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the...

Страница 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Страница 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Страница 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Страница 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Страница 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Страница 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Страница 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Страница 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Страница 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Страница 20: ...See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will c...

Страница 21: ...replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze...

Страница 22: ...ter temperature and usage see chart The higher the water temperature or water usage the more lime deposits are dropped out of the water This is the lime scale which forms in pipes heaters and on cooki...

Страница 23: ...drained before opening cleanout To clean heater through cleanout opening proceed as follows 1 Drain heater 2 Remove outer cover plate from lower side of heater jacket 3 Remove six 6 hex head screws se...

Страница 24: ...er is no longer hot 4 Close the cold water inlet valve to the water heater 5 Connect a hose to the water heater drain valve and terminate it to an adequate drain 6 Open the water heater drain valve an...

Страница 25: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Страница 26: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Страница 27: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Страница 28: ...trol should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Cont...

Страница 29: ...Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature C...

Страница 30: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Страница 31: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Страница 32: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Страница 33: ...33 NOTES...

Страница 34: ...34 NOTES...

Страница 35: ...gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Improper installation sizing delivery or maintenance Cla...

Страница 36: ...36 500 Tennessee Waltz Pkwy Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith Corporation All rights reserved...

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