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16

GAS PIPING

Contact  your  local  gas  service  company  to  ensure  that  adequate 

gas service is available and to review applicable installation codes 

for your area.
Size the main gas line in accordance with Table 3. The figures shown 

are for straight lengths of pipe at 0.5 in. W.C. pressure drop, which is 

considered normal for low pressure systems. Note: Fittings such as 

elbows, tees and line regulators will add to the pipe pressure drop. 

Also refer to the current editions of the National Fuel Gas Code (NFPA 

54) or Natural Gas and Propane Installation Code (CAN/CSA B149.1).
Make sure gas supplied is same type listed on model rating plate. The 

inlet gas pressure must not exceed 14 inch water column (2.6 kPa) 

for natural and propane (L.P.) gas. The minimum inlet gas pressure 

shown on rating plate is that which will permit firing at rated input.
If the gas control valve is subjected to pressures exceeding 1/2 pound 

per square inch (3.5 kPa), the damage to the gas control valve could 

result in a fire or explosion from leaking gas.
If the main gas line shut-off serving all gas appliances is used, also 

turn “off” the gas at each appliance. Leave all gas appliances shut 

“off” until the water heater installation is complete.
A gas line of sufficient size must be run to the water heater. Consult 

the current edition of National Fuel Gas Code ANSI Z223.1/NFPA 54 

or the Natural Gas and Propane Installation Code CAN/CSA B149.1 

and your gas supplier concerning pipe size.

There must be:

•  A readily accessible manual shut off valve in the gas supply line 

serving the water heater, and

•  A sediment trap ahead of the gas control valve to help prevent dirt 

and foreign materials from entering the gas control valve.

•  A flexible gas connector or a ground joint union between the shut 

off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water 

heater. Use a soapy water solution, not a match or open flame. Rinse 

off soapy solution and wipe dry.
The minimum inlet gas pressure shown on the rating plate is that 

which will permit firing at the rated input.

TABLE 3.  GAS SUPPLY LINE SIZES (IN INCHES)* 

MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR

LENGTH 

IN 

FEET

NOMINAL IRON PIPE SIZES (INCHES) 

INPUT IN THOUSANDS (BTU/HR)

1/2

"

3/4

"

1

"

1 1/4

"

1 1/2

"

2

"

2 1/2

"

3

"

4

"

10

175

360

680

1400

2100

3960

6300

11000

23000

20

120

250

465

950

1460

2750

4360

7700

15800

30

97

200

375

770

1180

2200

3520

6250

12800

40

82

170

320

660

990

1900

3000

5300

10900

50

73

151

285

580

900

1680

2650

4750

9700

60

66

138

260

530

810

1520

2400

4300

8800

70

61

125

240

490

750

1400

2250

3900

8100

80

57

118

220

460

690

1300

2050

3700

7500

90

53

110

205

430

650

1220

1950

3450

7200

100

50

103

195

400

620

1150

1850

3250

6700

125

44

93

175

360

550

1020

1650

2950

6000

150

40

84

160

325

500

950

1500

2650

5500

175

37

77

145

300

460

850

1370

2450

5000

200

35

72

135

280

430

800

1280

2280

4600

TABLE 4.

LENGTH 

IN 

METERS

NOMINAL IRON PIPE SIZES (INCHES) 

INPUT IN KW

1/2

"

3/4

"

1

"

1 1/4

"

1 1/2

"

2

"

2 1/2

"

3

"

4

"

3

51

105

199

410

615

1160

1845

3221

6735

6

35

73

142

278

428

805

1277

2255

4626

9

28

59

110

225

346

644

1031

1830

3748

12

24

50

94

193

290

556

878

1552

3192

15

21

44

83

170

264

492

776

1391

2840

18

19

40

76

155

237

445

703

1259

2577

21

18

37

70

143

220

410

659

1142

2372

24

17

35

64

135

202

381

600

1083

2196

27

16

32

60

126

190

357

571

1010

2108

31

15

30

57

117

182

337

542

952

1962

38

13

27

51

105

161

299

483

864

1757

46

12

25

47

95

146

278

439

776

1610

53

11

23

42

88

135

249

401

717

1464

61

10

21

40

82

126

234

375

688

1347

Use pipe joint compound or teflon tape marked as being resistant to 

the action of petroleum [Propane (L.P.)] gases. 
The water heater and its gas connection must be leak tested before 

placing the water heater in operation.
The  water  heater  and  its  individual  shut-off  valve  shall  be 

disconnected from the gas supply piping system during any pressure 

testing of that system at test pressures in excess of 1/2 pound per 

square inch (3.5 kPa). It shall be isolated from the gas supply piping 

system  by  closing  its  individual  manual  shut-off  valve  during  any 

pressure testing of the gas supply piping system at test pressures 

equal to or less than 1/2 pound per square inch (3.5 kPa).
Connecting the gas piping to the gas control valve of the water heater 

can be accomplished by either of the two methods shown in Figures 

15 and 16.

FIGURE 15.  GAS PIPING WITH FLEXIBLE CONNECTOR.

FIGURE 16.  GAS PIPING WITH ALL

BLACK IRON PIPE TO GAS CONTROL.

Содержание BL-80

Страница 1: ...safety messages could result in death or serious injury This manual must remain with the water heater 500 Tennessee Waltz Parkway Ashland City TN 37015 Low Lead Content WARNING If the information in t...

Страница 2: ...gs for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other In...

Страница 3: ...hazard what can happen if you do not follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoide...

Страница 4: ...4 GENERAL SAFETY INFORMATION...

Страница 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Страница 6: ...2 1 1 2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 Model INPUT RATE F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 4...

Страница 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Страница 8: ...per and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specif...

Страница 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Страница 10: ...manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the...

Страница 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Страница 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Страница 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Страница 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Страница 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Страница 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Страница 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Страница 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Страница 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Страница 20: ...See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will c...

Страница 21: ...replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze...

Страница 22: ...ter temperature and usage see chart The higher the water temperature or water usage the more lime deposits are dropped out of the water This is the lime scale which forms in pipes heaters and on cooki...

Страница 23: ...drained before opening cleanout To clean heater through cleanout opening proceed as follows 1 Drain heater 2 Remove outer cover plate from lower side of heater jacket 3 Remove six 6 hex head screws se...

Страница 24: ...er is no longer hot 4 Close the cold water inlet valve to the water heater 5 Connect a hose to the water heater drain valve and terminate it to an adequate drain 6 Open the water heater drain valve an...

Страница 25: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Страница 26: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Страница 27: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Страница 28: ...trol should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Cont...

Страница 29: ...Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature C...

Страница 30: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Страница 31: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Страница 32: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Страница 33: ...33 NOTES...

Страница 34: ...34 NOTES...

Страница 35: ...gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Improper installation sizing delivery or maintenance Cla...

Страница 36: ...36 500 Tennessee Waltz Pkwy Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith Corporation All rights reserved...

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