2
TABLE OF CONTENTS
DESCRIPTION......................................................3
OPERATIONAL LIMITS .......................................3
MAXIMUM WORKING PRESSURE .....................3
SEAL OPERATING LIMITS .................................3
PACKING ......................................................3
PUMP IDENTIFICATION ......................................3
SAFETY INSTRUCTIONS ....................................4
ADDITIONAL SAFETY REQUIREMENTS:...4
ADDITIONAL SAFETY REQUIREMENTS:..........5
ELECTRICAL SAFETY: ................................5
THERMAL SAFETY: .....................................5
MECHANICAL SAFETY:...............................5
INSTALLATION ....................................................6
PUMP LOCATION.........................................6
RECEIVING PUMP .......................................6
TEMPORARY STORAGE .............................7
LOCATION ....................................................7
FOUNDATION...............................................7
BASE PLATE SETTING (BEFORE PIPING) 8
GROUTING PROCEDURE ...........................8
SEE ANSI/OSHA COUPLER GUARD
REMOVAL/INSTALLATION ..................8
ALIGNMENT PROCEDURE .........................8
ANSI/OSHA COUPLER GUARD
REMOVAL/INSTALLATION ..................9
DOWELING .................................................11
SUCTION AND DISCHARGE PIPING ........11
STUFFING BOX LUBRICATION.................14
PACKING ....................................................14
OPERATION .......................................................16
PRE-START CHECKS ................................16
PRIMING .....................................................16
STARTING ..................................................16
OPERATING CHECKS ...............................16
FREEZING PROTECTION..........................17
FIELD TESTING..........................................17
MAINTENANCE..................................................17
GENERAL MAINTENANCE ........................17
MAINTENANCE OF PUMP DUE TO FLOOD
DAMAGE .............................................17
BEARING LUBRICATION – GREASE........18
PACKING SEAL ..........................................18
CLEANING WITHOUT DISMANTLING
PUMP ..................................................18
MAINTENANCE TIME TABLE........................... 19
TROUBLE SHOOTING ...................................... 20
CHANGING ROTATION .................................... 23
SERVICE INSTRUCTIONS ................................ 24
DISASSEMBLY AND REASSEMBLY
PROCEDURES................................... 24
DISMANTLING (PUMP WITH PACKING) .. 24
ASSEMBLY (PUMP WITH PACKING) ....... 27
APPENDIX “A” ENGINEERING DATA ............. 30
APPENDIX “B” .................................................. 31
EXPLODED VIEW – 8200 SERIES FIRE
PUMP .................................................. 31
REPLACEMENT PARTS LIST ................... 32
INSTRUCTIONS FOR ORDERING PARTS33
APPENDIX “C” FIELD TEST REPORT ............ 34
USEFUL FORMULAS................................. 35
NOTE
The information contained in this book is intended
to assist operating personnel by providing
information on the characteristics of the purchased
equipment.
It does not relieve the user of their responsibility of
using accepted engineering practices in the
installation, operation, and maintenance of this
equipment.
Any further questions, contact ITT A-C Pump,
(847) 966-3700.
