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64220, Rev. 1/April 2019

3M™ GMI™ PS200-LMP AUTO BUMP/CALIBRATION STATION

OPERATIONS & MAINTENANCE MANUAL

The information contained within is for use only with the 3M™ GMI™ PS200-LMP Auto Bump &

Calibration Station. Reproduction, in whole or in part, including utilization in machines capable of

reproduction or retrieval without written permission of 3M™ GMI™ is prohibited.

REVISION HISTORY

Rev.

No.

Revision Date

Reason

March 2019

Initial release

Содержание GMI PS200-LMP

Страница 1: ... RESPONSIBILITY FOR USING MAINTAINING OR SERVICING THIS PRODUCT MUST READ THIS ENTIRE MANUAL CAREFULLY FAILURE TO USE THIS EQUIPMENT PROPERLY COULD RESULT IN SERIOUS INJURY OR DEATH 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION OPERATIONS MAINTENANCE MANUAL 64220 Rev 1 ...

Страница 2: ...The information contained within is for use only with the 3M GMI PS200 LMP Auto Bump Calibration Station Reproduction in whole or in part including utilization in machines capable of reproduction or retrieval without written permission of 3M GMI is prohibited REVISION HISTORY Rev No Revision Date Reason A March 2019 Initial release ...

Страница 3: ...ftware may not be shared or used concurrently on different computers This license is granted for use on the GMI products and for use on one computer If you require a second copy you must purchase that from GMI or its distributor The documentation accompa nying this software is essential for the correct and safe operation of the instruments This software is used on certified equipment which may be ...

Страница 4: ...f the program is with the purchaser GMI does not warrant that the operation of the programs will be uninterrupted or error free GMI assumes no responsibility or liability of any kind for errors in the program or documentation or for the conse quences of any such errors INCIDENTAL AND CONSEQUENTIAL DAMAGES CAUSED BY MALFUNCTION DEFAULT OR OTHERWISE WITH RESPECT TO BREACH OF THIS WARRANTY OR ANY OTH...

Страница 5: ... UP SEQUENCE 4 1 5 PERFORMING A CALIBRATION BUMP TEST 5 1 5 1 Calibration 5 1 5 2 ABC Fault Indication 5 5 5 2 1 TEST ERROR 5 5 5 3 Bump Test 5 5 6 CREATE VIEW CERTIFICATES 6 1 6 1 Introduction 6 1 6 2 Transfer Test Results to the USB Memory Stick 6 1 6 3 Create a Certificate 6 2 6 4 Access Previously Created Certificates 6 6 6 5 Adding a Company Logo to Certificates 6 6 7 RE CONFIGURING THE ABC 7...

Страница 6: ...equence 29 30 seconds 4 1 4 6 Warm up Sequence 30 seconds 4 1 5 1 ABC ON Indicator 5 1 5 2 Open Front Cover 5 1 5 3 Locate Monitor on Gas Supply Nozzle 5 2 5 4 Monitor Correctly Seated 5 2 5 5 Close Front Cover 5 3 5 6 Calibration in Progress 5 3 5 7 Monitor in HIHI Alarm 5 4 5 8 PASS Indication 5 4 5 9 FAIL Indication 5 4 5 10 Lift Monitor Clear of Gas Nozzle 5 5 5 11 Test Error 5 5 6 1 ABC ON In...

Страница 7: ...Title Page 7 4 Select Gas Concentrations 7 2 7 5 Generate Settings Files 7 3 7 6 ABC ON Indicator 7 3 B 1 USB Memory Stick Contents B 1 C 1 ABC with Mounting Bracket Fitted C 1 C 2 Attaching the Mounting Bracket to the ABC C 1 C 3 Attaching the ABC to a Workbench C 2 C 4 Connecting Multiple ABCs C 2 ...

Страница 8: ...l 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION LIST OF TABLES vi LIST OF TABLES Table Table Title Page A 1 Windows Compatibility A 1 A 2 Gas Cylinder Permissible Concentrations A 1 A 3 Calibration Parameters A 1 ...

Страница 9: ...ALIBRATION BUMP TEST 6 CREATE VIEW CERTIFICATES 7 RE CONFIGURING THE ABC APPENDIX A SPECIFICATIONS APPENDIX B USB MEMORY STICK CONTENTS APPENDIX C FIT MOUNTING BRACKET APPENDIX D TECHNICAL SUPPORT 1 1 Guide Conventions The following visual elements are used throughout this guide where applicable WARNING THIS ICON AND TEXT INDICATE A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT...

Страница 10: ...64220 Rev 1 April 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION ABOUT THIS GUIDE 1 2 This page is intentionally left blank ...

Страница 11: ...red to either bump test or calibrate Bump Test verifies sensor response and alarm operation Calibration adjusts the monitor so that readings match the gas applied The ABC is supplied with software that allows its configuration to be altered and all test results to be extracted and viewed The ABC will also validate the monitor s audible and visual alarms to ensure they operate correctly Power is su...

Страница 12: ...as cylinder 1 Combi gas comprising methane CH4 and carbon monoxide CO Gas cylinder 2 Methane CH4 Regulator On Demand Flow Regulator Tubing and barbed adapters are provided as standard to connect the ABC to the output of the gas regulators 2 4 Supplied Software The ABC comes with a USB memory stick which contains the Windows based PS200 LMP Set tings software that is used to 1 Re configure the ABC ...

Страница 13: ...ntain both methane CH4 and carbon monoxide CO The other cylinder will contain only methane CH4 Refer to Section APPENDIX A SPECIFICATIONS for the permissible concentrations for both cylinders 3 1 1 VERIFY GAS CYLINDERS Verify that the cylinder use by date has not been exceeded as shown in Figure 3 2 Gas Cylinder Labels As illustrated in Figure 3 2 Gas Cylinder Labels the cylinder gas concentration...

Страница 14: ...3 1 2 CONNECT GAS CYLINDER TO ABC 1 Connect the on demand flow regulator firmly to the gas cylinder as illustrated in Figure 3 3 Attach Regulator to Gas Cylinder Figure 3 3 Attach Regulator to Gas Cylinder 2 Check the pressure gauge on the regulator to verify that the cylinders are not empty 3 Connect the tubing to the on demand flow regulator 4 Connect the other end of the tubing to the barbed ad...

Страница 15: ...t of ABC Figure 3 5 Connect Tubing to Gas 1 Inlet of ABC Gas 2 Insert the barbed adapter from the methane only cylinder into the Gas 2 inlet on the ABC 6 To remove an adapter from the ABC depress the yellow colored collar to release then withdraw adapter CAUTION When connecting the tubing to either the on demand flow regulator or the barbed adapter ensure the tubing fully connects to and extends p...

Страница 16: ... Figure 3 6 Air Inlet Connection 2 Route the Air inlet tubing from the in line filter to a supply of fresh air e g a window Alternatively use a cylinder of clean air to supply inlet air If this option is adopted the in line fil ter cannot be used 3 3 Exhaust To vent calibration gas 1 Connect a length of suitable tubing e g GMI P N 12712 Tygon E 3603 3 16 ID x 5 16 OD not supplied to the barbed ada...

Страница 17: ... supplied to the ABC using the supplied Universal AC Power Adapter 12Vdc output 1 Connect the 12VDC to the ABC as illustrated in Figure 3 7 Connect Power Supply to ABC Figure 3 7 Connect Power Supply to ABC 2 Connect the Universal Power Adapter to a suitable mains supply 3 The ABC warm up sequence will commence ...

Страница 18: ...64220 Rev 1 April 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION CONNECTIONS 3 6 This page is intentionally left blank ...

Страница 19: ...p sequence lasting approximately 30 sec onds During this time the four LEDs will illuminate in the following sequence Figure 4 1 Warm up Sequence 0 1 seconds Figure 4 2 Warm up Sequence 1 24 seconds Figure 4 3 Warm up Sequence 24 28 seconds Figure 4 4 Warm up Sequence 28 29 seconds Figure 4 5 Warm up Sequence 29 30 seconds Figure 4 6 Warm up Sequence 30 seconds ...

Страница 20: ...64220 Rev 1 April 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION WARM UP SEQUENCE 4 2 This page is intentionally left blank ...

Страница 21: ... is illuminated as shown in Figure 5 1 ABC ON Indicator Figure 5 1 ABC ON Indicator 3 Open the front cover by depressing the cover latch as illustrated in Figure 5 2 Open Front Cover Open the cover fully Figure 5 2 Open Front Cover 4 Verify that the PS200 LMP is OFF 5 Locate the monitor s inlet connector over the ABC s gas supply nozzle and engage as illustrated in Figure 5 3 Locate Monitor on Gas...

Страница 22: ...ly Nozzle 6 Push the monitor back until correctly seated in the ABC as illustrated in Figure 5 4 Monitor Cor rectly Seated Figure 5 4 Monitor Correctly Seated 7 Close the front cover as illustrated in Figure 5 5 Close Front Cover then using both thumbs press the lower edge corners of the cover firmly until the latch clicks shut Gas Supply Nozzle ...

Страница 23: ... 5 6 Calibration in Progress Refer to Section APPENDIX A SPECIFI CATIONS Figure 5 6 Calibration in Progress 9 The monitor automatically starts and after its warm up is complete gas delivery commences 10 The monitor will display both the VOL and PPM CO gas readings 11 The monitor s alarm indications are activated when the alarm setpoints are reached The gas val ues alternate with HIHI as illustrate...

Страница 24: ... indicated by a red LED as illustrated in Figure 5 9 FAIL Indication Figure 5 9 FAIL Indication 16 The monitor can now be safely removed 17 The ABC displays the PASS or FAIL indication until the front cover is opened 18 Open the front cover by depressing the cover latch as illustrated in Figure 5 2 Open Front Cover Open the cover fully 19 As illustrated in Figure 5 10 Lift Monitor Clear of Gas Noz...

Страница 25: ...ng LED as illustrated in Figure 5 11 Test Error Figure 5 11 Test Error If this fault occurs generate a new settings file and transfer it to the ABC refer to Section 7 RE CON FIGURING THE ABC 5 3 Bump Test If the ABC is configured to perform a bump test the steps outlined in Section 5 1 Calibration will be the same The only difference is that the ABC does not adjust the PS200 LMP readings to match ...

Страница 26: ...64220 Rev 1 April 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION PERFORMING A CALIBRATION BUMP TEST 5 6 This page is intentionally left blank ...

Страница 27: ...in Figure 6 1 ABC ON Indicator Figure 6 1 ABC ON Indicator 2 Insert USB memory stick into the ABC All test results stored in the ABC will be automatically transferred to the USB memory stick This will take approximately 15 seconds during which time the ABC LED s will flash in various combi nations and colors 3 Wait until only one green LED is illuminated as shown in Figure 6 1 ABC ON Indicator All...

Страница 28: ... Before results can be viewed for the first time a certificate must be created 1 Select PS200 LMP Settings exe The PS200 LMP Settings window is displayed as illustrated in Figure 6 3 PS200 LMP Settings Figure 6 3 PS200 LMP Settings 2 Click View Certificate as shown in Figure 6 4 View Certificate Figure 6 4 View Certificate ...

Страница 29: ...d Data can be entered as illustrated in Figure 6 5 Cer tificate Details The data entered will appear on the generated certificate Figure 6 5 Certificate Details 4 Click Create Certificate 5 All the available test results on the USB memory stick are listed as shown in Figure 6 6 Results on USB Memory Stick Figure 6 6 Results on USB Memory Stick ...

Страница 30: ...le in Figure 6 6 Results on USB Memory Stick indicates instrument serial number 356650 date of test 12 March 2019 time of test 11 53 AM 6 Select the file of interest for example PS200_356651_2019_03_12_0856 xml 7 When prompted to Open the selected results file click OK 8 The completed certificate will be displayed as shown in Figure 6 7 Calibration Certificate Figure 6 7 Calibration Certificate 0 ...

Страница 31: ... as an html file 10 If the ABC was configured to perform bump tests the completed certificate will be as illustrated in Figure 6 8 Bump Test Certificate Figure 6 8 Bump Test Certificate NOTE If the green check mark illustrated in Figure 6 7 Calibration Certificate and Figure 6 8 Bump Test Certificate does not appear on the certificate then adjust printer settings ...

Страница 32: ...folder contains html files of all previously generated certificates as illustrated in Figure 6 10 Gen erated Certificates Files Figure 6 10 Generated Certificates Files Each html file can be opened to view or print 6 5 Adding a Company Logo to Certificates To include a company logo on certificates 1 Insert the logo file named logo jpg into the Generated Certificates folder on the USB memory stick ...

Страница 33: ...lows a new ABC configuration to be created on the USB memory stick which can then be trans ferred to the ABC 1 Insert the USB memory stick into a PC Laptop 2 The typical contents of the USB memory stick are illustrated in Figure 7 1 USB Memory Stick Con tents Figure 7 1 USB Memory Stick Contents 3 Select PS200 LMP Settings exe to display the Settings window see Figure 7 2 PS200 LMP Set tings Figur...

Страница 34: ... Test or Calibrate 5 Enter the Gas 1 and Gas 2 concentrations as detailed on the gas cylinder labels The example in Figure 7 4 Select Gas Concentrations illustrates Gas 1 concentrations of 2 4 Methane and 95 ppm Carbon Monoxide Figure 7 4 Select Gas Concentrations 6 Click Generate Settings File as highlighted in Figure 7 5 Generate Settings Files This creates a new ABC configuration file on the US...

Страница 35: ... ON Indicator 8 Insert the USB memory stick into the front of the ABC The configuration file on the USB memory stick will now be automatically transferred to the ABC This will take approximately 15 seconds during which time the ABC LED s will flash in various combinations and colors 9 Wait until only one green LED is illuminated as shown in Figure 7 6 ABC ON Indicator The ABC has now been updated ...

Страница 36: ...64220 Rev 1 April 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION RE CONFIGURING THE ABC 7 4 This page is intentionally left blank ...

Страница 37: ...s 7 Windows 10 Table A 2 Gas Cylinder Permissible Concentrations Gas 1 Methane CH4 1 0 to 4 0 Gas 1 PPM Carbon Monoxide CO 0ppm to 1000ppm Gas 2 Methane CH4 80 to 100 Table A 3 Calibration Parameters Gas 1 Application Time 60 seconds Gas 2 Application Time 30 seconds Total Calibration Time 3 minutes 30 seconds Gas 1 Methane CH4 Pass Limits 0 2 of target Gas 1 PPM CO Pass Limits 4 of target Gas 2 M...

Страница 38: ...64220 Rev 1 April 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION SPECIFICATIONS A 2 This page is intentionally left blank ...

Страница 39: ...ed to create the calibration or bump test certificates DO NOT EDIT PS200Settings Folder Contains ABC system file DO NOT EDIT Generated Certificates Folder Contains all the calibration or bump test certificates as html files This folder also contains files for logos that appear on the certificates Autorun inf System file DO NOT EDIT PS200 LMP Settings exe Application that is used to reconfigure the...

Страница 40: ...64220 Rev 1 April 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION USB MEMORY STICK CONTENTS B 2 This page is intentionally left blank ...

Страница 41: ...nch see Figure C 1 ABC with Mounting Bracket Fitted The bracket also provides the means to interconnect a series of ABCs Figure C 1 ABC with Mounting Bracket Fitted C 2 Fit Mounting Bracket 1 Ensure the workbench surface is level and clean 2 Place a clean cloth on the workbench to protect the ABC front cover from scratching 3 Carefully place the ABC face down on the cloth see Figure C 2 Attaching ...

Страница 42: ... 2 Attaching the Mounting Bracket to the ABC 5 Loosely attach two double sems pozi pan screws supplied through the bracket into the rear panel of the ABC as shown in Figure C 2 Attaching the Mounting Bracket to the ABC 6 Using a No 2 Pozidrive screwdriver tighten all four screws 7 The bracket can be secured to the workbench using four suitable screws not supplied as shown in Figure C 3 Attaching t...

Страница 43: ...gether Multiple ABCs can be connected by securing the brackets together 1 Insert a double sems pozi pan screw through the bracket at the rear of one ABC 2 Secure the sems pozi pan screw to the captive nut attached to the bracket of an adjoining ABC see Figure C 4 Connecting Multiple ABCs Figure C 4 Connecting Multiple ABCs ...

Страница 44: ...64220 Rev 1 April 2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION FIT MOUNTING BRACKET C 4 This page is intentionally left blank ...

Страница 45: ... technical questions need support or if you need to return a product contact your authorized distributor or alternatively contact 3M GMI Technical Support at 3M Gas and Flame Detection Service Center 4055 Technology Forest Blvd Suite 100 The Woodlands TX 77381 Phone 713 559 9230 Email Detcon Service mmm com NOTE When returning a product contact Technical Support to obtain a Return Material Authori...

Страница 46: ...2019 3M GMI PS200 LMP AUTO BUMP CALIBRATION STATION TECHNICAL SUPPORT D 2 3M Gas Flame Detection Monroe Corporate Center P O Box 569 Monroe NC 28111 Phone 800 247 7257 Fax 704 291 8330 Web Site https gasdetection 3m com ...

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