YILMAZ ACK 700 User Manual Download

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KULLANICI EL KİTABI & USER MANUAL &

РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ

www.yilmazmachine.com.tr

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Summary of Contents for ACK 700

Page 1: ...KULLANICI EL KİTABI USER MANUAL РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ www yilmazmachine com tr PVC VE ALÜMİNYUM İŞLEME MAKİNELERİ ...

Page 2: ...s Description 41 4 Transport of the Machine 42 5 Installation of the Machine 43 44 5 1 Preparation 43 5 2 Connecting to Power Source 43 44 6 Machine s Safety Information 45 7 Operation 46 50 7 1 Preparation 46 7 2 Operation 47 50 8 Maintenance Service and Repair 51 54 8 1 Maintenance 51 8 2 Changing the Cutting Tool 51 52 8 3 Changing the Belt 53 8 4 Angular and Run Out Adjustment Control of Saw B...

Page 3: ...2 28 28 Fax 90 0216 484 42 88 yilmaz yilmazmachine com tr Declare on our own responsibility that ACK 700 UP CUTTING SAW MACHINE SERIAL NO We declare that the products mentioned above meet the 2006 42 EC Regulations of Machine Directives 2014 35 EU Regulations of Low Voltage Directives and 2014 30 EU Regulations of EMC Directives Place Date Authorized ...

Page 4: ...ET VE TEKNİK ÖZELLİKLER TABLOSU STANDART ÜRÜN ETİKETİNİ TEMSİL ETMEKTEDİR BU NEDENLE ÜRÜN ÜZERİNDEKİ ETİKET İÇERİĞİ FARKLILIKLAR GÖSTEREBİLİR THE LABEL AND THE TECHNICAL FEATURES TABLE ABOVE REPRESENTS THE STANDARD PRODUCT LABEL THEREFORE THE CONTENT ON THE LABEL COULD BE DIFFERENT ЯРЛЫК И ТАБЛИЦА ТЕХНИЧЕСКИХ ХАРАКТЕРИСТИК ВЫШЕ ПРЕДСТАВЛЯЮТ СТАНДАРТНЫЙ ЯРЛЫК ПРОДУКТА ПОЭТОМУ СОДЕРЖИМОЕ НА ЭТИКЕТКЕ...

Page 5: ...BOYUTLAR DIMENSIONS РАЗМЕРЫ 4 1513 1090 3009 1605 1589 ...

Page 6: ...KESME DİYAGRAMI CUTTING DIAGRAM ДИАГРАММА РЕЗКИ 5 ...

Page 7: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 6 RESİM FIGURE РИСУНОК 1 7 6 5 4 3 2 8 1 9 ...

Page 8: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 7 RESİM FIGURE РИСУНОК 2 6 9 7 11 12 1 2 16 3 14 ...

Page 9: ...TY КОЛИЧЕСТВА NO номер STOK KODU STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА 1 1SA970000 0001 1 1 9 1PL050000 0035 1 2 1SC170000 0006 2 11 1PL010000 0019 1 3 1PL010000 0016 2 12 1PN130000 0007 1 6 1HD050000 0001 1 14 2TU012510 0584 1 7 2ET022441 0023 1 16 1SC071000 0005 2 TABLO TABLE ТАБЛИЦА 2 ...

Page 10: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 9 RESİM FIGURE РИСУНОК 3 112 113 190 182 176 126 91 147 137 180 175 185 196 179 177 186 5 178 191 193 194 114 192 ...

Page 11: ...970000 0001 4 1 112 2TU011610 0019 1 182 1SC021000 0026 8 113 2TU015010 0117 2 185 1SC021000 0078 2 114 2TU011110 1417 1 186 1PN010000 0012 1 126 2TU011441 1356 1 190 2TU011110 1604 1 137 1PN020000 0307 1 191 1SK010000 0007 1 147 3UA050030 0025 1 192 2TU011110 1605 1 175 2TU011210 1288 1 193 2TU011110 1607 1 176 2TU011441 1035 1 194 1SC021000 0004 1 177 1SA970000 0001 2 1 196 2TU011110 1458 1 178 ...

Page 12: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 11 RESİM FIGURE РИСУНОК 4 13 16 18 3 8 21 14 17 19 4 5 20 ...

Page 13: ...ер STOK KODU STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА 3 1SC011000 0016 3 16 2TU011110 1606 1 4 1SC031000 0040 1 17 1SR070000 0032 1 5 1SC021000 0020 2 18 2TU011441 1356 1 8 3UA970030 0002 1 19 2TU011110 1631 1 13 1EL070001 0120 1 20 2TU012510 0590 1 14 2TU012110 1079 1 21 2TU011441 1355 1 TABLO TABLE ТАБЛИЦА 4 ...

Page 14: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 13 RESİM FIGURE РИСУНОК 5 17 19 19 18 20 9 15 10 1 24 12 2 3 4 11 22 6 23 21 ...

Page 15: ...TU012510 0671 1 15 3UA040030 0005 1 2 1SR110000 0028 2 17 1SC011000 0054 1 3 2TU011110 2242 2 18 1PL010000 0135 1 4 2TU011441 1043 1 19 1SC081000 0007 2 6 1PN020000 0251 1 20 1SC081000 0016 1 9 2TU011441 1852 1 21 1SC021000 0077 2 10 2TU014010 0365 1 22 1SC021000 0014 4 11 2TU011110 1119 1 23 1PN070000 0008 2 12 1SC071000 0023 1 24 1SC021000 0034 2 TABLO TABLE ТАБЛИЦА 5 ...

Page 16: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 15 RESİM FIGURE РИСУНОК 6 210 199 209 218 219 ...

Page 17: ... номер STOK KODU STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА NO номер STOK KODU STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА 199 3UA040030 0023 2 218 2TU011110 0397 2 209 2TU011441 1851 2 219 1SC011000 0006 2 210 3UA060030 0019 2 TABLO TABLE ТАБЛИЦА 6 ...

Page 18: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 17 RESİM FIGURE РИСУНОК 7 205 208 207 200 206 199 204 204 ...

Page 19: ...K KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА NO номер STOK KODU STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА 199 2TU012510 0586 1 206 2TU011110 1463 4 200 3UA040030 0011 4 207 2TU012710 0009 2 204 2TU012410 0447 2 208 1SR110000 0030 2 205 2TU012510 0587 1 TABLO TABLE ТАБЛИЦА 7 ...

Page 20: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 19 RESİM FIGURE РИСУНОК 8 259 257 4 258 255 252 256 ...

Page 21: ...KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА NO номер STOK KODU STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА 4 1SC021000 0023 2 257 1PL030000 0002 2 252 1SA970000 0001 5 1 258 1SA970000 0001 6 1 255 2TU011110 1419 2 259 1SA970000 0001 7 1 256 2TU011110 1422 2 TABLO TABLE ТАБЛИЦА 8 ...

Page 22: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 21 RESİM FIGURE РИСУНОК 9 100 99 300 105 111 104 300 106 ...

Page 23: ...K KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА NO номер STOK KODU STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА 99 2TU012510 0585 1 106 1EL170000 0005 2 100 3UA030030 0005 1 111 2TU012210 1507 2 104 2TU011441 0017 1 300 1PN020000 0305 2 105 1EL170000 0003 2 TABLO TABLE ТАБЛИЦА 9 ...

Page 24: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 23 RESİM FIGURE РИСУНОК 10 29 11 15 16 14 19 18 18 18 17 12 16 20 21 1 3 ...

Page 25: ...STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА 1 1SA040000 0024 1 17 1EL090000 0016 1 3 1SA040000 0024 1 1 18 1EL090000 0003 3 11 2ET022441 0081 1 19 1PN080000 0006 1 1 12 1EL010000 0033 1 20 1EL170000 0008 1 14 1PN010000 0102 1 21 1EL170000 0006 1 15 1EL090000 0001 1 29 1EL020000 0025 1 16 1EL090000 0009 2 TABLO TABLE ТАБЛИЦА 10 ...

Page 26: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 25 RESİM FIGURE РИСУНОК 11 42 12 13 2 35 41 17 11 ...

Page 27: ...РЯДОК КОД ADET QTY КОЛИЧЕСТВА NO номер STOK KODU STOCK KODU ПОРЯДОК КОД ADET QTY КОЛИЧЕСТВА 2 1PL010000 0038 2 2 17 3UA010030 0099 1 11 2TU011441 0851 1 35 3UA010030 0124 1 12 2TU012310 0039 2 41 1SC170000 0025 2 13 1PL010000 0038 1 2 42 1SC180000 0032 8 TABLO TABLE ТАБЛИЦА 11 ...

Page 28: ...PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ 27 RESİM FIGURE РИСУНОК 12 11 10 8 3 6 7 1 4 5 2 12 15 16 9 14 19 13 ...

Page 29: ...ЕСТВА 1 2TU012310 0035 1 10 1SC011000 0011 8 2 2TU011410 0065 2 11 1SC081000 0013 6 3 2TU011110 0837 1 12 2TU012310 0040 1 4 1PL010000 0037_1 1 13 2TU011110 0839 1 5 1PL010000 0037 2 14 2TU011210 0388 1 6 2TU011110 0144 1 15 2TU011110 0838 1 7 2TU011110 0225 1 16 1PL010000 0037_2 1 8 2TU011110 0809 1 19 1SC021000 0014 1 9 2TU011441 0319 2 TABLO TABLE ТАБЛИЦА 12 ...

Page 30: ...T NO НОМЕР RESİM FIGURE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 1 1EL020000 0025 KAPAK SWİTCH CE COVER SWITCH CE 2 1EL090000 0017 ŞALTER SWITCH 3 1EL090000 0001 XB4 BS8442 ACİL STOP BUTONU EMERGENCY STOP BUTTON 4 1EL090000 0009 BUTON BUTTON ...

Page 31: ... NO НОМЕР RESİM FIGURE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 5 1EL010000 0046 ANA ŞALTER MAIN SWITCH 6 1EL090000 0053 AYAK PEDALI PEDAL 7 2TU012310 0220 HAREKETLİ GÖNYE MOVING SETSQUARE 8 2TU012210 1751 MENGENE YATAĞI CLAMP MOUNTING BRACKET ...

Page 32: ...URE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 9 3UA060030 0019 PNÖMATİK MENGENE PNEUMATIC CLAMP 10 1PN020000 0307 PİSTON DMC A 50x280 PISTON DMC A 50x280 11 3UA050030 0025 HİDROÇEK ÜNİTESİ HYDROCONTROL UNIT 12 1PN020000 0305 PİSTON DMC A 32x95 PISTON DMC A 32x95 ...

Page 33: ...ОМЕР RESİM FIGURE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 13 3UA110030 0020 ŞARTLANDIRICI LUBRICATOR 14 1PN010000 0012 SPRAYER SU PÜSKÜRTME VALF WATER SPRAY VALVE 15 1PN140000 0005 1 8 6 DİRSEK 1 8 6 FITTING 16 1EL070001 0005 MOTOR 4 KW MOTOR 4 KW ...

Page 34: ...A NO PART NO НОМЕР RESİM FIGURE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 17 1SR070000 0032 MOTOR KAYIŞI MOTOR BELT 18 1SK010000 0007 TESTERE BIÇAĞI SAW BLADE 19 1SC140000 0006 MENTEŞE HINGE 20 3UA040030 0001 M12 60 PİPO M12 60 HANDLE ...

Page 35: ... ЗАПАСНЫХ ЧАСТЕЙ 34 PARÇA NO PART NO НОМЕР RESİM FIGURE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 21 3UA040030 0023 M8 50 PİPO M8 50 HANDLE 22 3UA030030 0005 SUSTA PIN 23 1PL040000 0069 MUHAFAZA CAMI GUARD GLASS ...

Page 36: ...drawings and details contained in this manual constitute a guide for the operator 1 2 Service Information In case of any technical problem please contact your nearest YILMAZ dealer or YILMAZ head office through the below mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manu...

Page 37: ...machine com tr www yilmazmachine com tr For minimize the documantation It is wery necessary to mention below details at the agreements signed with suppliers and dealers of the purchased machines Machine s serial number Voltage and frequency Machine model Date of purchase Description of the machine fault Name of dealer where machine was purchased Average daily operation period ...

Page 38: ...2 SAFETY 37 2 1 Safety Symbols and Their Meanings Read the user guide Wear ear protectors Wear safety goggles Ensure safe working position always keep your balance Elektrical excitation ...

Page 39: ... this manual 2 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 2 3 General Safety Informatio...

Page 40: ...an Keep handles and grips free of any oil and grease 2 3 9 Unplug first before conducting and maintenance works 2 3 10 Ensure that any keys or adjustment tools have been removed before operating the machine 2 3 11 If you are required to operate the machine outside use only appropriate extension cables 2 3 12 Repairs should be carried out by qualified technicians only Otherwise accidents may occur ...

Page 41: ...2 SAFETY 40 2 3 14 Don t use machines with improper functioning buttons and switches 2 3 15 Don t keep flammable combustive liquids and materials next to the machine and electric connections ...

Page 42: ...n lock at 0º 15º 22 5º 30º 45º 60º and 75º intermediate angles set with a table lock Hydro pneumatic saw blade feed with variable speed control to suit different profiles materials The machine has been designed in accordance with the CE Directives STANDARD ACCESSORIES OPTIONAL ACCESSORIES 1SK010000 0007 700 mm Circular Saw Additional 700 mm Saw Blade Air Gun 4UN300030 0003 Conveyor MKN 301 User s ...

Page 43: ...ifting with proper equipment not touching the ground during the transport 4 3 Unless customer requests the contrary the machine will be delivered with wooden packaging 4 4 Movable parts on the machine should be fixed before carrying out the transport 4 5 The machine size and weight measurements given the technical specification sheet ...

Page 44: ...en in the FIGURE 1 by using the screws on the machine Provide the conveyor bobbins and machine top surface to be the same parallelism by using a sensitive and calibrated water gauge 5 1 5 Side protective covers FIGURE 8 NO 258 259 are sent as demounted Mount the covers as shown on the FIGURE 8 5 1 6 Shaving manifolde FIGURE 2 NO 14 are sent as demounted Mount the manifold as shown on the FIGURE 2 ...

Page 45: ...er source voltage It has to be in accordance with the values stipulated on the machine s type label 5 2 6 After electrical connection is made machine must be operated in idle running and it must be controlled whether rotation directions of cutting tools are correct or not and if the rotation direction is wrong appropriate connection must be made ...

Page 46: ... safety devices power cable and moving parts regularly Don t operate the machine before having replaced defective safety devices or faulty parts 6 5 Never replace the milling cutters before unplugging first 6 6 Keep foreign materials away from the working area of the machine keep away from the machine s moving parts 6 7 Do not work on the machine by removing the protective parts The safety data ha...

Page 47: ...ng tools against corrosion distortion and fractions If cutting tools are damaged change them 7 1 6 Cutting tool must process on the part after machine is operated and cycled 7 1 7 Absolutely control the direction of rotattion of the saw 7 1 8 Do not process the profile before clamping the work piece properly 7 1 9 Adjust the reducer speed adjustment screw FIGURE 2 NO 6 by rotating in the direction...

Page 48: ...7 OPERATION 47 7 2 Operation STEP 1 Turn on the system switch STEP 2 Press the safety guard button STEP 3 Put the profile to the back fence as shown below ...

Page 49: ...7 OPERATION 48 STEP 4 Press the pedal and clamp the profile STEP 5 Press the motor START button ...

Page 50: ...ss starts automatically STEP 7 After cutting process the safety guard opens and the clamps release automatically STEP 8 Put the next profile STEP 9 Clamp the profile by pressing the pedal once STEP 10 When the pedal is pressed again the safety guard closes and the cutting process starts ...

Page 51: ...of the steps If the emergency button is pressed the safety guard is not opened automatically so return back to 2nd step and repeat the rest of the steps The bottom cover provides reaching the saw blade is locked while the motor runs The bottom cover lock is opened after pressing the motor stop button 220 seconds later The machine can not be run in the case of the bottom cover is opened ...

Page 52: ...them 8 1 5 Before using cutting tool operate the machine out of gear and control whether it is inserted correctly it is without flexure and it is inserted appropriately Do not use cutting tools that are damaged or lost its functionality 8 1 6 If the sawteeth are blunted change a new sharpened saw 8 1 7 Sharpen with proper sharpening machines by taking the angular value of the saw into consideratio...

Page 53: ... side of the machine 8 2 7 Install the new saw blade onto the shaft ensuring the correct rotation direction 8 2 8 Install the guard group parts applying the reverse order as described above 8 2 9 It is necessary to sharpen replace the saw blade in certain intervals depending on the cutting material If the cut material leaves burr after the cutting operation or if the saw blade is strained it needs...

Page 54: ...IGURE 4 NO 4 with the aid of 6 mm allen switch 8 3 6 Provide the slackening of the belt FIGURE 4 NO 17 by pushing the Motor FIGURE 4 NO 13 upwards 8 3 7 Change the new belt with the previous one Be careful when fixing the belt to the channels of balancing wheel FIGURE 4 NO 14 4 10 of the channels of the belt 8 3 8 After placing the new belt in its seat arrange tensioning of the belt by turning bel...

Page 55: ...fastens the spring 8 5 Adjust the Air Pressure Pneumatic Systems 8 5 1 Pull up pressure adjustment valve Set adjustment valve to the desired value on manometer by turning it clockwise or counter clockwise Then lock the valve by pressing it down 8 5 2 Set the air pressure between 6 and 8 BAR If air pressure drops below the stated values accessories operating with pneumatic power do not work 8 5 3 C...

Page 56: ...utions are necessary or not The factors that affects the real level of exposure affecting the working power are residence time features of working place in other words other noise resources actions on other side and the number of the machines Furthermore the exposure level given permission can change from country to country This informing however provides the machine user to evaluate the hazard an...

Page 57: ...lade Check the saw blade teeth Replace if necessary Saw blade moves to quick The cutting speed is too high for the material Decrease the cutting speed Motor does not work Start button is pressed not working No power supply to the machine Check the electric cable connections Check the electric power sockets Motor is working but the pneumatic clamp pistons do not work The air supply connections are ...

Page 58: ...by Yılmaz machine technician Warranty coverage All Factory Yılmaz Machine failures caused by production errors and defective parts replacements are made free of charge Only shipping costs of the part cargo customs etc are billed to the customer If any fault or defective part of the machine is replaced in its place by our technical service personnel the transportation accommodation and operation co...

Page 59: ...the limits of the machine specified in the user s manual or technical document profile sizes tools etc Use of machining tools and tool holders that are in poor quality and not suitable for the processed part Electrical electronic parts failures caused by incorrect voltage Problems that may occur as a result of incorrect data input from the operator or incorrect data from optimization programs Dama...

Page 60: ...тки Профилей Из Пвх И Алюминия мы всегда предоставлена надежность DOCUMENT NO MKK 015 Her zaman güven ürettik We always provide reliability Taşdelen Mh Atabey Cad No 9 34788 Çekmeköy İstanbul Türkiye Tel 90 216 312 28 28 pbx Faks 90 216 484 42 88 yilmaz yilmazmachine com tr www yilmazmachine com tr REVISION DATE 07 08 2019 ...

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YILMAZ ACK 700, User Manual

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