Waync Dalton 9100 Installation Instructions And Owner'S Manual Download

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TorqueMaster

- Single and Double Spring

Installation Instructions and Owner’s Manual

9100, 9400, AND 9600

IMPORTANT NOTICE!

Read these instructions carefully before
attempting installation. If in question about
any of the procedures, do not perform the
work. Instead, have a qualified door agency
do the installation or repairs.

Part No. 302868

REV 6 08/03/2009

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, OH 44660

www.wayne-dalton.com

Summary of Contents for 9100

Page 1: ...hese instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a qualified door agency do the installation or repairs Copyri...

Page 2: ...open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could re...

Page 3: ...ith your door Rollers as required Counter Covers as required idrive Operator sold separately 1 operator bracket lubricating oil as required 2 Horizontal Angle 21 15 16 or 80 as required 2 Top Bracket...

Page 4: ...also be used in conjunction with identifying each sections The bottom section can be identified by a 1 end hinge the factory attached bottom astragal or by the bottom bracket warning labels on each en...

Page 5: ...old door preparing the opening carefully otherwise severe or fatal injury could result If you have an existing door follow the instructions to identify which counterbalance removal is necessary The pr...

Page 6: ...the ladder just off to the side of the winding cone The winding cone should be easy to reach without putting your body directly in front of it Step 2 Insert a winding bar into one of the holes in the...

Page 7: ...ht hand winding bolt head counterclockwise Fig 2 and count the number of turns the mark on the drive gear passes the adjacent mark on the end bracket Referencing the chart below by door height stop un...

Page 8: ...epeat Step 4 for the left hand side Holding the left hand end bracket steady with locking pliers carefully pry the end bracket off the winding shaft using a flat tip screwdriver Fig 7 Step 8 Remove th...

Page 9: ...open position and place vice clamps to the back legs of both vertical tracks below the bottom rollers to prevent the door from falling By opening the door you release most of the spring tension Carefu...

Page 10: ...Minimum side clearance required from the opening to the wall is 3 1 2 IMPORTANT Closely inspect jambs header and mounting surface Any wood found not to be sound must be replaced The jambs and header...

Page 11: ...ve treated Stainless steel lag screws are NOT necessary when installing products on un treated lumber NOTE It is recommended that 5 16 x 1 5 8 lag screws be pilot drilled using a 3 16 drill bit and 1...

Page 12: ...horizontal track If the horizontal angle is not welded the horizontal angle will be installed as shown Horizontal Angle Hammer horizontal TRACK HOrizontal Angle Horizontal Angle horizontal TRACK hole...

Page 13: ...2007 mm QIJB 3 BOTTOM QIJB 5 BOTTOM QIJB 6 BOTTOM 7 6 82 TRACK 2083 mm QIJB 3 BOTTOM QIJB 5 BOTTOM QIJB 6 BOTTOM 7 9 85 TRACK 2159 mm QIJB 3 BOTTOM QIJB 5 BOTTOM QIJB 6 BOTTOM 8 0 4 SECTIONS 88 TRACK...

Page 14: ...raised the height of the shim Position the left hand vertical track assembly over the rollers of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb...

Page 15: ...Hinges have 2 screws and Intermediate hinges have 3 screws NOTE Install lock at this time sold separately see instructions in OPTIONAL SIDELOCK INSTALLATION on page 32 LOCK SECTION 8 2 1 4 14 X 5 8 S...

Page 16: ...E Model 9400 9600 glazed top doors 13 0 wide or greater will be supplied with a 3 asymmetrical u bar for the top section Place the 3 asymmetrical u bar over the top rib Fasten each end of the u bar to...

Page 17: ...or to installing top section locate the center of the top section and seat the operator bracket on male part of the top section For retro fit applications the operator bracket must be aligned with an...

Page 18: ...section NOTE If an idrive opener will be installed position horizontal tracks slightly above level NOTE After completing this step continue with Step 16 key slot QUICK INSTALL TAB horizontal track ve...

Page 19: ...bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in p...

Page 20: ...8 Center Bracket Bushing NOTE If you are installing the idrive opener on your garage door skip this step and continue with Step 19 NOTE If you are not installing the idrive opener on your garage door...

Page 21: ...ting to slide opener over the left end of the TorqueMaster spring tube can damage the internal electronics Once aligned slide the opener onto the right hand end of the TorqueMaster spring tube As the...

Page 22: ...ing tube are cam shaped to fit together only one way To install the cable drum slide the correct cable drum over the winding shaft until the cable drum seats against the TorqueMaster spring tube The w...

Page 23: ...OTE On single spring applications no drive gear is required on the left side NOTE If additional lubricating oil is needed use Dura Lube Engine Oil Treatment Winding Shaft Splines Flagangle 36 tooth wo...

Page 24: ...ft hand side for single spring applications Only an end bracket is needed IMPORTANT At this time do not wind Counterbalance Springs Winding Shaft Inside End Bracket Missing Tooth Raised Rib Counter Co...

Page 25: ...to the top of the door section with the idrive resting on the support bracket Once TorqueMaster spring tube is level drill 1 8 pilot holes for the lag screws Then secure support bracket to the mounti...

Page 26: ...assembly together Thread the disconnect cable behind the counterbalance cable through the hole in the right hand end bracket remove all slack between opener and right end bracket Attaching Disconnect...

Page 27: ...n 6 20 x 1 2 screw into the disconnect handle until snug and then tighten screw an additional 1 to 1 1 2 turns to secure disconnect cable to the disconnect handle Trim off excess cable from bottom of...

Page 28: ...CT GUN TO WIND SPRING S Securing Door for Spring Winding Track vice clamps attached to inner rail of track Vice Clamp Counterbalance Cable Set Screw Cable Drum Locking Pliers Flat Tip Screwdriver Cam...

Page 29: ...e and carefully rotate the winding bolt head clockwise until the counter shows the correct number of turns for your door For DOUBLE SPRING applications remain on the left hand side and carefully rotat...

Page 30: ...e building looking out Drum Wrap Cable Drum Drum Wrap Cable Drum None Outside Flange Rear Support Keep horizontal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting...

Page 31: ...s afterwards To adjust spring s only add or remove 1 4 turn on the counter at a time Adjust both sides equally IMPORTANT Do not add or remove more than 1 spring turn from specified amount If the door...

Page 32: ...0 x 11 16 self drilling screws 1 8 Power Drill 7 16 Socket Driver DoorMasterTM Bracket NOTE When installing a DoorMasterTM operator use the center bracket and drive gear supplied with your operator lo...

Page 33: ...rews provided Install one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole varies with door models Use the screw size shown below for your model door a 8 x 3 4 screw for Model 910...

Page 34: ...or may not have to cut straight arm to accomplish trolley settings as shown in FIG 2 4 through FIG 2 5 Attach door arm to trolley and align the appropriate door arm hole with the hole in the door ope...

Page 35: ...and centered on the vertical line as shown in FIG 3 2 Spot the wall brackets mounting holes on the header wall and then refer to your garage door operator manual for pre drilling and securing the wal...

Page 36: ...T CLOSE AND A CLOSING DOOR OPENS IF PHOTOELECTRIC EYE SYSTEM IS OBSTRUCTED FAILURE TO MAKE ADJUSTMENTS IF NECESSARY CAN RESULT IN SEVERE OR FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm a...

Page 37: ...ill scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE DO NOT USE any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind Surface Preparat...

Page 38: ...Continued NOTES 1 Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in do...

Page 39: ...ess Manufacturer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufactu...

Page 40: ...ore Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 03...

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