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MODEL SK100772

COMPRESSOR SERVICE KIT

 

For use on 1007 Compressor Series

with .72 Stroke Connecting Rod

CAUTION:

 

Improper assembly or use of damaged parts may lead 

to premature failure. To avoid frequent repairs follow the recom-

mended assembly procedures.

Part No.634473G  0305

NOTE:

 Before you begin, read these instructions thoroughly and 

assemble the necessary tools.  You will need: 

Phillips head screwdriver attachment for torque wrench 

Flat blade screwdriver attachment for torque wrench 

Torx T-20 attachment for torque wrench 

Torx T-25 attachment for torque wrench (for head screws).

5/32” allen wrench for eccentric set screw

Clean Cloths

WARNING:

 

Unplug the compressor before beginning disassembly.

This kit includes the following parts:

617124 Valve Restraint (2)

617135 Valve Keeper Strip (1)

638415 Dust Shield

625446 Screw (6)

666888   Connecting 

Rod Assembly

625646 Head Screw (6)

638760 Head Gasket

656708 Valve Flapper (4) 

Exhaust

623638 O-Ring

641010 Filter

656887 Valve Flapper (1)

Intake

Summary of Contents for SK100772

Page 1: ...ad screwdriver attachment for torque wrench Flat blade screwdriver attachment for torque wrench Torx T 20 attachment for torque wrench Torx T 25 attachment for torque wrench for head screws 5 32 allen...

Page 2: ...plastic front cover assembly 5 and lift off the cover Place cover and capaci tor assembly off to side leaving it connected to the lead wires STEP 3 Remove the head gasket O ring and discard Turn the v...

Page 3: ...E PLATE ASSEMBLY STEP 1 Remove the valve keeper and intake valve flapper from the bottom of the valve plate Clean the bottom of the plate with a clean soft cloth Install the new intake flapper valve T...

Page 4: ...n until it contacts the housing The 4 locator ribs should bear against the inside surface of the sleeve and the sleeve should hold the dust shield in place STEP 1 Clean the old adhesive from connectin...

Page 5: ...ll the new O ring into the bottom of the valve plate assembly seating it firmly into the groove with your finger or blunt object STEP 6 With the sleeve located and firmly seated on the housing replace...

Page 6: ...e in the eccentric This will prevent the eccentric from rotating while tightening the fan screw Caution To avoid property damage or personal injury always try rotating the fan by HAND prior to connect...

Page 7: ...capacitor is vertical with the leads on top Make sure that the wires are clear of the fan Tighten the front cover screws to 18 in lbs Figure 11 STEP 11 Remove the filter cap from the filter assemlby R...

Page 8: ...3524 Washington Avenue Sheboygan Wisconsin 53081 USA 920 457 4831 www gd thomas com 1419 Illinois Avenue...

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