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(English)

DM-SMMA00A-01

Dealer's Manual

ROAD

MTB

Trekking

City Touring/ 

Comfort Bike

URBAN SPORT

E-BIKE

Mount Adapter

SM-MA-F180P/P2
SM-MA-F203P/P
SM-MA-F203P/PM
SM-MA-F203P/L2
SM-MA-F220P/PM
SM-MA-F220P/PL
SM-MA-F220P/PL2
SM-MA90-F180P/P
SM-MA90-F203P/PM

SM-MA-F160P/S
SM-MA-F180P/S
SM-MA-F203P/S
SM-MA90-F160P/S
SM-MA-R160P/S
SM-MA-R180P/S
SM-MA-R203P/S
SM-MA90-R140P/S
SM-MA90-R160P/S
SM-MA90-R180P/S

SM-MA-F140P/D
SM-MA-F160P/D
SM-MA-R140P/D
SM-MA-R160P/D
SM-MA-R160D/D

Summary of Contents for SM-MA-F140P/D

Page 1: ...A F203P P SM MA F203P PM SM MA F203P L2 SM MA F220P PM SM MA F220P PL SM MA F220P PL2 SM MA90 F180P P SM MA90 F203P PM SM MA F160P S SM MA F180P S SM MA F203P S SM MA90 F160P S SM MA R160P S SM MA R180P S SM MA R203P S SM MA90 R140P S SM MA90 R160P S SM MA90 R180P S SM MA F140P D SM MA F160P D SM MA R140P D SM MA R160P D SM MA R160D D ...

Page 2: ...oval 6 Post mount type 6 SM MA F180P P2 SM MA F203P PM SM MA F220P PL SM MA F220P PL2 SM MA90 F180P P SM MA90 F203P PM 7 SM MA F203P PL2 8 SM MA F203P P SM MA F220P PM 9 International standard mount type 11 Flat mount type 14 SM MA F140P D SM MA F160P D 15 SM MA R140P D SM MA R160P D 16 SM MA R160D D 18 ...

Page 3: ... easy access to the internet please contact a SHIMANO distributor or any of the SHIMANO offices to obtain a hardcopy of the User s Manual Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a dealer For safety be sure to read this dealer s manual thoroughly before use and follow it for correct use The following instructions must...

Page 4: ... product It is recommended that you use SHIMANO genuine parts If bolts and nuts become loose or damaged the bicycle may suddenly fall over result in a serious injury Wear approved eye protection while performing maintenance tasks such as replacing components NOTICE Check the dealer s manual for the brake caliper to install ...

Page 5: ...5 List of tools to be used List of tools to be used The following tools are needed for installation removal adjustment and maintenance purposes Tool 4 mm hexagon wrench 5 mm hexagon wrench ...

Page 6: ... rear Disc brake rotor size 140 mm 160 mm 180 mm Mount size 140 mm Direct SM MA F180P P2 SM MA90 F180P P 160 mm Direct SM MA F180P P2 SM MA90 F180P P 180 mm Direct 200 mm 203 mm 220 mm For both front and rear Disc brake rotor size 203 mm 220 mm Mount size 140 mm 160 mm SM MA F203P P 180 mm SM MA F203P PM SM MA90 F203P PM SM MA F220P PM 200 mm SM MA F203P PL2 SM MA F220P PL2 203 mm Direct SM MA F22...

Page 7: ... frame Check the dealer s manual for the brake caliper to install for information on the tool used for the caliper fixing screws Mount adapter Mark Caliper fixing screw long Caliper fixing screw short 6 8 N m 6 8 N m NOTICE Secure the caliper fixing screw then retain it Refer to the dealer s manual of the brake caliper and retain it by installing a snap ring or by winding wire around it Wire Snap ...

Page 8: ... identified by the recessed area on the reverse side SM MA F220P PL SM MA F220P PL2 SM MA F203P PL2 1 Set the mount adapters onto the brake caliper then install it to the frame Use the caliper fixing screws included with the mount adapter Mount adapter Mount adapter Caliper fixing screw 6 8 N m ...

Page 9: ...ecessed surface on the frame side Recessed surface Secure the caliper fixing screw then retain it using the snap ring included with the mount adapter Snap ring SM MA F203P P SM MA F220P PM 1 Install the mount adapter to the frame Mount adapter Mount adapter fixing screw 6 8 N m Mark ...

Page 10: ...r the brake caliper to install for information on the tool used for the caliper fixing screws Caliper fixing screw 6 8 N m 6 8 N m NOTICE Secure the caliper fixing screw then retain it Refer to the dealer s manual of the brake caliper and retain it by installing a snap ring or by winding wire around it Wire Snap ring ...

Page 11: ... F220P PM International standard mount type Select the mount adapter to install based on the combination of the location to use front rear and the disc brake rotor Location to use Disc brake rotor size 140 mm 160 mm 180 mm 203 mm Front SM MA F160P S SM MA90 F160P S SM MA F180P S SM MA F203P S Rear SM MA90 R140P S SM MA R160P S SM MA90 R160P S SM MA R180P S SM MA90 R180P S SM MA R203P S ...

Page 12: ...nto the frame Tighten with the mount adapter fixing screws Leave enough slack so that the brake caliper can still move horizontally Mount adapter fixing screw Caliper fixing screw Front Rear Mount adapter Caliper fixing screw 6 8 N m 6 8 N m 6 8 N m Mount adapter fixing screw Temporary Temporary 6 8 N m Temporary Temporary Mount adapter ...

Page 13: ... If the brake hose is not already installed in the caliper install the brake hose then perform the step Caliper fixing screw Front Rear Caliper fixing screw 6 8 N m 6 8 N m 6 8 N m 6 8 N m 3 Secure the caliper fixing screw In order to prevent the screws from loosening secure the caliper fixing screws and mount adapter fixing screws with snap rings or a wire Install the snap rings or pass the wire ...

Page 14: ...om turning in the loosening direction because it is also connected via the wire If either screw begins to loosen force will be applied to the other screw thereby turning the loosened screw in the tightening direction In other words this system prevents the screws from loosening Screw 1 Screw 2 Flat mount type Select the mount adapter to install based on the combination of the location to use front...

Page 15: ...to prevent the screws from coming loose Wire 3 Depress the brake lever so that the disc brake rotor is held between the pads then tighten the caliper fixing screws Check the dealer s manual for the brake caliper to install for information on the tool used for the caliper fixing screws If the brake hose is not already installed in the caliper install the brake hose then perform the step Caliper fix...

Page 16: ...aliper for installation and install a snap ring Snap ring SM MA R140P D SM MA R160P D 1 Set the brake caliper onto the mount adapter Insert the caliper fixing bolt to the SM MA R140P D from the reverse side and also set the washer Washer Brake caliper SM MA R140P D SM MA R160P D Brake caliper 2 Pull the brake caliper to the inboard side ...

Page 17: ...160P D Caliper fixing nut 6 8 N m NOTICE Secure the caliper fixing screw then retain it Refer to the dealer s manual of the brake caliper for installation and install a snap ring Snap ring 4 Depress the brake lever so that the disc brake rotor is held between the pads then tighten the mount adapter fixing screws Mount adapter fixing screw 6 8 N m ...

Page 18: ...r screw 2 cannot turn any further in the tightening direction Accordingly this prevents screw 1 from turning in the loosening direction because it is also connected via the wire If either screw begins to loosen force will be applied to the other screw thereby turning the loosened screw in the tightening direction In other words this system prevents the screws from loosening Screw 1 Screw 2 SM MA R...

Page 19: ...fixing screw B2 6 8 N m Screw fixing pin CAUTION Correctly install caliper fixing screw B There are two types of caliper fixing screws and only caliper fixing screw B can be retained using a screw fixing pin Failing to install correctly may cause the caliper fixing screws to fall out or lead to insufficient force for holding the brake caliper NOTICE Pay attention to the marking on the mount adapte...

Page 20: ...aliper fixing screw C 12 14 mm 8 9 mm Caliper fixing screw C2 NOTICE When using a screw length selector Ensure the tip of caliper fixing screw C is within the range of dimension A Ensure the tip of caliper fixing screw C2 is within the range of dimension B Caliper fixing screw C A B Screw length selector Caliper fixing screw C2 Do not add any additional spacers to caliper fixing screws C C2 when c...

Page 21: ...ness of the frame Caliper fixing screw C length Frame thickness Caliper fixing screw C2 length Frame thickness Frame thickness Caliper fixing screw C length Caliper fixing screw C2 length 10 mm 23 mm Y8N208000 19 mm Y2J708000 15 mm 28 mm Y8N208050 24 mm Y2J708050 20 mm 33 mm Y8PU08010 29 mm Y2HW08010 25 mm 38 mm Y8PU08020 34 mm Y2HW08020 30 mm 43 mm Y8PU08030 39 mm Y2HW08030 35 mm 48 mm Y8N208040 ...

Page 22: ...screw head Mount adapter Spacer Caliper fixing screw C Caliper fixing screw C2 Temporary Temporary Note shape of screw CAUTION Correctly install caliper fixing screw C There are two types of caliper fixing screws and only caliper fixing screw C can be retained using a screw fixing pin Failing to install correctly may cause the caliper fixing screws to fall out or lead to insufficient force for hol...

Page 23: ... type 4 Depress the brake lever so that the disc brake rotor is held between the pads then tighten the caliper fixing screws C C2 Caliper fixing screw C 6 8 N m Caliper fixing screw C2 6 8 N m 5 Install the retaining clip Retaining clip ...

Page 24: ...Please note specifications are subject to change for improvement without notice English Jun 2021 by SHIMANO INC ITP ...

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