Procon V3D Series Programmer'S Manual Download

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H - I - J

frequency converters

programmer’s manual

from software version V8.94.11 onwards

Since

1984

Summary of Contents for V3D Series

Page 1: ...H I J frequency converters programmer s manual from software version V8 94 11 onwards P Since 1984...

Page 2: ......

Page 3: ...ick menu 16 Factory setting of the quick menu 17 1 Operation mode menu 18 Function of the modifying signal 21 PID regulation 22 Explanation of the parameters 23 Explanations to the PID regulations 23...

Page 4: ...vities 64 Display image with big characters 65 11 System parameters menu 66 Parameter sets 66 Saving the parameter set 67 Loading up the parameter set 67 Exceptions at loading the parameters set 68 Mo...

Page 5: ...safety measures warnings and instructions described in the manual Absolutely follow the safety notes described in the manual The operating company is responsible for any personal injury and property...

Page 6: ...s assures that the 9 V supply voltage will still be sufficient for the externally connected terminal or the internal power supply of the display If the terminal is connected through a thicker cable an...

Page 7: ...ipped with a 4x16 character display 11 push buttons as well as error and operating state signalling It can be used as a built in unit or in casing as a standalone unit The pane of the push buttons is...

Page 8: ...the push buttons of the upper programming group With the push buttons of the upper group it can be moved between the menu items of the data setting and display data can be entered and the data to be...

Page 9: ...fication User password For altering the parameter entering of the user password is necessary Setup password For altering the parameter entering of the setup password is necessary Manuf password For al...

Page 10: ...s indicates the actual frequency converter The functions of the push buttons during display can be selected e g operating the motorized potentiometer changing the parameter displayed in row 4 etc In c...

Page 11: ...Reading in programming mode first row the name of the parameter along with its main menu ordinal number e g 2 Control Tup second row the submenu ordinal number and the value of the actual parameter e...

Page 12: ...Stop Display mode scrolling the displayed variables upward Programming mode moving in the menu upward Parameter setting increasing the value or scrolling the selector switches upward With selected ter...

Page 13: ...s or relays two free programmable analogue output back indications two optionally four free programmable analogue input signals for regulation or control potentiometer voltage or current S curve type...

Page 14: ...n on program update The manufacturer provides all users with the latest program version free of charge but they have to bring the frequency converter to the manufacturer s premises The new program is...

Page 15: ...ut 11 9 language 11 10 CAN bus 11 12 terminal function 11 13 automatic error ackn 11 14 save event 11 18 manufacturing number 11 19 software version 11 20 date 11 21 currents 11 22 voltages 11 23 spec...

Page 16: ...arts 1 rise time 1 control Tup 5 0 s Adopting parameters in the quick menu In programming mode each parameter can be adopted in the quick menu with button This is indicated by a sign after the number...

Page 17: ...5 type dep type dependent A Parameter 4 8 1 f maximum fmax the highest frequency Even if the frequency reference signal is set to a higher value the fmax value is effective For V3D type equipment wit...

Page 18: ...on reference signal if the source of the reference signal is the terminal 0 00 100 00 0 00 1 3 selection Permits the selection of the operation mode control regulation control 1 5 control Permits the...

Page 19: ...peed m s speed m m speed km h volume l volume m3 revolution rpm pressure bar pressure Pa temp C frequency Hz user 1 user 2 frequency Hz 1 6 regulation Permits the settings of the parameters used with...

Page 20: ...ssure of the compressed air will be measured with a remote transmitter and the control occurs to this pressure If the 100 reference signal corresponds to 20 bar pressure then after setting the corresp...

Page 21: ...absolute change made by an active input 0 00 300 00 0 00 1 8 6 gradient normal The value of the modification related to 100 Hz or 100 ref sig The value of the modification related to the reference sig...

Page 22: ...the PID parameter set to be used 1 10 1 selection In regulation mode this PID parameter setting will be valid PID1 PID2 PID3 PID4 frequency dep PID1 1 10 2 change over points The change over frequenc...

Page 23: ...tion the correct adjustment of the IRE is very important This applies to the IRE parameters and the wiring too If the IRE measures not the rotation of the motor shaft but some decreased or increased r...

Page 24: ...hints P proportional For simple regulations e g fluid level regulation it is practical to use proportional regulation Thus the set in process is the fastest and there is no tendency to swinging The r...

Page 25: ...2 1 rise time It means at both control and regulation the limitation of the slope of the frequency rise 2 1 1 control Tup 0 05 3276 7 5 00 s 2 1 2 regulation Tup 0 05 3276 7 5 00 s 2 1 3 referencing...

Page 26: ...f2 f3 2 3 4 fourth breakpoint f3 f4 Effect of the S curve the same at acceleration and deceleration Submenu Explanation further submenus Values Default setting Unit 2 4 S curve It means the implement...

Page 27: ...vention 2 7 2 time N 1 60 N s 2 8 start type normal Starts from 0 Hz flying Seeks the frequency necessary for operating the rotating motor In case of short voltage blackout especially with large flywh...

Page 28: ...eans at both control and regulation the limitation of the frequency decrease slope In case of stop the fall time of the regulation acts even in control mode The time needed for reaching 0 Hz starting...

Page 29: ...f2 f3 3 3 4 fourth breakpoint f3 f4 Explanation of the deceleration with breakpoints 3 5 stop type normal It means running down the frequency DC brake Switching a standing field to the motor mixed Co...

Page 30: ...e g at fast deceleration the frequency converter limits the gradient of slope if it is needed for providing secure stopping If the resistor brake is enabled its operation is shown in the state displa...

Page 31: ...the user provides the brake resistor the rating type and placement must be consulted with the manufacturer Example Rbrake 100 P Rbrake 200 W Ubrake 660 V P 660V2 100 4356W Overloading 4356 200 21 78 2...

Page 32: ...input range in the percent of the whole range In this voltage current zone on start command the equipment is in waiting mode The start will be active again in a distance of the hysteresis from the sto...

Page 33: ...0 V 4 1 3 2 lower 0 0 10 0 0 0 V 4 1 4 current Setting the upper and lower level 4 1 4 1 upper 0 0 20 0 20 0 mA 4 1 4 2 lower 0 0 20 0 0 0 mA 4 1 5 function Functions of the analogue IN1 input contro...

Page 34: ...he fall time for the refe rence signal from fmax or from fnom to 0 In case of regulation the fall time for the reference signal from 100 to 0 In case of modification the fall time for the modification...

Page 35: ...that of item 4 11 digital input 1 digital input 7 8 at VLD and VHD types only 4 18 digital input 8 4 21 virtual input 1 Similarly to the built up digital inputs with the use of the internal signal sel...

Page 36: ...ange For example with two digital inputs programmed to direction change switch activation of both inputs means two direction change commands that is the original direction will be valid direction chan...

Page 37: ...control can be made from the RS485 T connection During the activated state of the RS485 exchange the terminal connected to the RS485 T connector of the equipment cannot work CAN exchange this serves...

Page 38: ...l input 5 0 sequence 1 3 for activating program groups menu 9 26 Explanation of other functions counter 3 F input for shifting the given counter upward counter 3 L input for shifting the given counter...

Page 39: ...nal transmitters with different division will effect both the frequency and the rotation speed ratio For example if the master equipment uses a signal transmitter with 1000 divisions and the slave equ...

Page 40: ...ointly For leaving any value unchanged without modification it has to be approved with the Enter button 4 30 2 1 multiplier 1 32000 1 4 30 2 2 divider 1 32000 1 4 30 2 3 dynamic Enables the marker adj...

Page 41: ...ed regulations 0 6000 1500 f min 4 31 3 position 100 At position regulations 0 50000 1000 rot 4 31 4 position 0 Setting the basic position of the incremental signal transmitter given in menu 4 31 5 no...

Page 42: ...the load At selecting rotation speed IRE the nominal value belongs to that rotation speed which was set as 100 at setting the IRE data Menu item 4 31 2 This is important because the parameter the IRE...

Page 43: ...erage 100 Pbrake current 100 frequency Imotor Umotor Udc Unet Pinp control ref s mod cont ref s reg ref s mod reg ref s feedback error signal an IN1 an IN2 an IN3 an IN4 an IN1 2 an IN3 4 counter 1 co...

Page 44: ...29 The parameters of the time intervals can be set in menus 5 26 5 27 5 28 PID extension 3 at VLD and VHD types only N ready start stop forward brake rel compare 1 compare 2 compare 3 error code MOD...

Page 45: ...evel pulse extended level 5 16 2 take effect The parameter the timer should have effect on In case of selecting a digital output e g pulling of a relay can be delayed and also its operating time can b...

Page 46: ...alogue IN 1 2 3 4 10V 20mA counter 1 2 3 10000 run time 1 2 1000h heatsink 100 C n n sync n ENC n 100 4 31 2 torque Mn Pbrake average 100 Pbrake current 100 frequency Imotor Umotor Udc Unet Pinp contr...

Page 47: ...o 5 26 1 2 hour 0 23 0 5 26 1 3 minute 0 59 0 5 26 1 4 second 0 59 0 5 26 2 off 5 26 2 1 day no every day Monday Tuesday Wednesday Thursday Friday Saturday Sunday weekdays no 5 26 2 2 hour 0 23 0 5 26...

Page 48: ...too Similar settings can be applied to any comparator and digital output comparator 1 mode window comparator 1 source frequency at comparator 1 value 1 value 2 and the hysteresis set according to dem...

Page 49: ...pendent A 6 5 nn nominal rotation speed The rotation speed at nominal load At the displays it can be used as orientation data in function of the load 100 30000 1450 f min 6 6 cooling type For the ther...

Page 50: ...nding motor can be performed anytime no standing rotating no 6 11 R stator meas In vector mode 6 28 mode after giving start should the equipment perform a dc stator resistance measurement or not The m...

Page 51: ...cing the frequency the motor runs more silently around 50 Hz it runs more quietly but the available torque slightly decreases 0 0 100 0 50 0 6 16 linearity of the magnetizing current Specifying the ma...

Page 52: ...otor sinusoidal is set to No 6 23 1 U spare Reference signal belonging to the drive 80 120 90 6 23 2 drive regulation 6 23 2 1 proportional effect 0 30000 100 6 23 2 2 integrating effect 0 3000 100 6...

Page 53: ...ncy control encoder Field oriented drive with incremental rotation speed signal transmitter vector Field oriented drive without signal transmitter U f FOC Sensorless U f Procedure of the empirical set...

Page 54: ...consideration using the heat limit E g the 120 heat limit puts each point of the curve upwards by 20 Permissible motor overcurrent vs time a motor power below 3kW b motor power between 3 kW and 20kW c...

Page 55: ...Here the state between linear and quadratic characteristic can be set according to demand At 0 linear at 100 quadratic 0 100 0 7 3 user characteristic Creating an arbitrary voltage vs frequency chara...

Page 56: ...ency limits 0 fmax the voltage values 0 Umax can be set Frequencies f1 f2 f3 f4 f5 f6 Voltages U1 U2 U3 U4 U5 U6 Beyond fn the voltage takes up the value U6 The frequency value which does not fulfil t...

Page 57: ...al Low frequency discontinuous operation mode in the actual direction used generally for adjustment of the machinery Independently of the selection of the operation mode regulation or control it can b...

Page 58: ...9 1 counter 1 i If a program is selected as sequence cycle its cycle counter will be the counter with identical number 9 1 1 type The actual value of the counter corresponds to the commands of the up...

Page 59: ...Finishing the programs releases also stop normal stop normal 9 11 program 1 Enabling the program 1 setting the program parameters level The lower is the number of the program the higher is its priori...

Page 60: ...e inhibitory condition prevents it e g change of the activating input the cycle counter got to zero other input causes interruption The cycle counter is always the counter with the number identical wi...

Page 61: ...t returns to the default setting according to the menu item end it stops or repeats cyclic The commands stop spin out and DC brake can stop the operation Example for activating from the terminal block...

Page 62: ...voltage calculated power consumption control reference signal modified control ref signal regulation reference signal modified regulation ref signal regulation feedback signal error signal analogue IN...

Page 63: ...spin out or continuous spin out command from digital input Stop Appears in case of stop during the run down of the frequency f hold Frequency change inhibited e g from digital input Jog Jog command i...

Page 64: ...ack 100 error signal 100 analogue IN 1 2 3 4 10V 20mA analogue IN 1 2 3 4 10V 20mA counter 1 2 3 10000 run time 1 2 1000h heatsink 100 C n n sync n ENC n 100 4 31 2 torque Mn Pbrake average 100 Pbrake...

Page 65: ...size If the row to be displayed cannot be written in maximum 4 characters dimension format e g status dig IN etc the big character display is not available no yes no i In case of big character displa...

Page 66: ...g another application When loading from terminal even the whole parameter set or a part of it can be uploaded from another equipment 11 1 1 1 memory The parameter sets stored in the equip ment can be...

Page 67: ...minal then only that setting can be overwritten More than one parameter set with the same name cannot be saved in the programmer terminal at the same time terminal 1 terminal 2 terminal 3 terminal 4 t...

Page 68: ...ng not only complete parameter sets but also for modifying certain parameters only based on the saved parameter set Whether to load the complete parameter set or only a part of it can be set in menu 1...

Page 69: ...ded to or removed from the quick menu or the user macro At each switch on the equipment goes in the editing quick menu mode quick menu user 1 user 2 quick menu 11 4 3 copy This copies one macro into t...

Page 70: ...frequency is necessary at mixed The modulation is symmetrical below and flat top type above type dep 500 0 type dependent Hz 11 6 4 dead time compensation none Compensation switched off software Estim...

Page 71: ...trol feedback s Application similar to PID extension with more frequency converters f inp f out ref signal feedback signal f out Explanations to the CAN bus At selecting master the CAN bus operates as...

Page 72: ...ror acknow ledgement In case of error due to overvoltage overcurrent overload the equipment tries to acknowledge the error itself without external intervention This can be successful if the cause of t...

Page 73: ...20 7 second 0 59 0 System parameters changeable with the manufacturer password Submenu Explanation further submenus Values Default setting Unit 11 21 currents This item permits the calibration of the...

Page 74: ...assword Password can be assigned here to two priority levels the user level and the installer level The installer password permits of course also access to the parameters protected with user password...

Page 75: ...hat can be stored mains switch off and on depending on the state of menu item 11 14 1 occurrence of start stop events depending on the state of menu item 11 14 2 occurrence of an external event from a...

Page 76: ...total energy consumption E cons tot energy consumption E cons If only a display is connected to the equipment also the cause of the error is displayed in the lower row Pushing the Escape button menu i...

Page 77: ...al regulation is not enabled but a stop command was given out from it Enabling the terminal regulation if necessary 1 An ref high An ref h The frequency converter senses the 10 V reference voltage hig...

Page 78: ...omenon of output shorting Check the cabling and connections between motor and equipment 4 HW voltage prot HWvoltage Intermediate DC voltage has reached the maximum HW inhibit limit or the charging rel...

Page 79: ...in processing the analogue inputs or several digital inputs Internal error The manufacturer is required to troubleshooting 7 Par CHKSUM err Par CHKS CHKSUM error of the parameter set If this error oc...

Page 80: ...digital terminal blocks SD the frequency can be changed with the potentiometer connected to the analogue terminal blocks SA The lower extreme position of the potentiometer sets waiting mode Control fr...

Page 81: ...reference signal maximum 80 1 6 3 2 regulation reference signal minimum 40 1 6 4 1 regulation reference signal acceleration 30 0s 1 6 5 1 regulation start stop time limitation 60s 1 6 5 2 regulation s...

Page 82: ...4 31 1 IRE resolution 1000 4 31 2 IRE rotation speed 100 5000 6 5 nominal rotation speed 2920 8 1 f maximum 86 Hz 8 2 f minimum 1 Hz 8 3 frequency inhibit limit 105 Hz 1 11 1 PID 1 Ap proportional ga...

Page 83: ...ce circuit jog command for starting at a low frequency e g for adjustment of the machinery master slave controlling unit subordinated unit memory 1 3 storage places for the user settings in the freque...

Page 84: ...n one after another slip compensation load depending frequency correction for keeping the rotation speed constant start stop start command stop command stop band analogue input signal range at start t...

Page 85: ...H I J PROGRAMMER S MANUAL V8 94 11 85 User settings Submenu Explanation Setting Unit...

Page 86: ...H I J PROGRAMMER S MANUAL V8 94 11 86 Notes...

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Page 88: ...ocon hu Internet www procon hu Issue January 2019 I II III IV V VIII IX X XI XII XIII XIV XV XVI XVII XVIII XIX XX XXI XXIII XXII B a r o s s u V c i t T m r u Nyitra u Tin di u Per nyi Zsigm ond u Ki...

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