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Installation Instructions

Original Instructions

PowerFlex 755T Frames 5 and 6 EMC C2 Filter Kits

Catalog Numbers 20-750-EMC2-F5, 20-750-EMC2-F6

The frame 5 and 6 EMC C2 filter kits are used for PowerFlex® 755T product installations that require compliance with CE EN61800-3 Category 

C2 for conducted emissions only. The EMC C2 filter kits cannot be used for ungrounded/high resistance ground or marine ungrounded/high 

resistance ground applications. Review the instructions in the PowerFlex 750-Series Products with TotalFORCE® Control Installation Instructions, 

publication 

750-IN100

, to become familiar with your installation requirements before completing these instructions.

Summary of Changes

This publication contains new and updated information as indicated in the following table.

Product Advisories

Topic

Page

Summary of Changes

1

Product Advisories

1

Required Tools

2

Frame 5 EMC C2 Filter Kit Contents (Cat. No. 20-750-EMC2-F5)

2

Frame 5 EMC C2 Filter Installation

3

Frame 6 EMC C2 Filter Kit Contents (Cat. No. 20-750-EMC2-F6)

9

Frame 6 EMC C2 Filter Installation

10

Additional Resources

20

Topic

Page

Added a Phillips screwdriver/bit to the Required Tools table.

2

Added the debris hood and cable clamps to the Frame 5 EMC C2 Filter Kit Contents (Cat. No. 20-750-EMC2-F5) section.

2

Updated the product dimensions in the Frame 5 EMC C2 Filter Kit Contents (Cat. No. 20-750-EMC2-F5) section.

2

Added 

step 14

 and 

step 18

 to the Frame 5 EMC C2 Filter Installation instructions.

8

ATTENTION: 

Only qualified personnel, which are trained and approved to install PowerFlex 755T products and familiar with associated machinery, should plan 

or implement the installation, startup, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage.

ATTENTION: 

The information that is contained in this publication is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume 

responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. 
A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

ATTENTION: 

This product contains Electrostatic Discharge (ESD) sensitive parts and assemblies. Static control precautions are required when you install these 

assemblies. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference any 
applicable ESD protection handbook.

Содержание Allen-Bradley PowerFlex 20-750-EMC2-F5

Страница 1: ...le 2 Added the debris hood and cable clamps to the Frame 5 EMC C2 Filter Kit Contents Cat No 20 750 EMC2 F5 section 2 Updated the product dimensions in the Frame 5 EMC C2 Filter Kit Contents Cat No 20 750 EMC2 F5 section 2 Added step 14 and step 18 to the Frame 5 EMC C2 Filter Installation instructions 8 ATTENTION Only qualified personnel which are trained and approved to install PowerFlex 755T pr...

Страница 2: ... 1 12 N m 8 81 06 lb in Torque wrench 6 50 N m 53 443 lb in Item Quantity Description Item Quantity Description 1 1 Conduit box bottom plate 7 1 Conduit box cover 2 5 M5 x 10 mm slotted torx screws for conduit box bottom plate 8 5 M6 x 12 mmTorx screws for conduit box cover 3 1 Debris hood with captive screws 9 1 EMC C2 filter drive cover 4 1 EMC C2 filter conduit box assembly 10 1 Cable clamp EMC...

Страница 3: ...lterInstallation Follow these steps to install the frame 5 EMC C2 filter 1 To drill the required holes for the control and input output power wire conduit fittings use the pilot holes in the conduit box bottom plate Pilot holes for control power wire conduit fittings Pilot holes for input output power wire conduit fittings ...

Страница 4: ...er and remove the cover Retain the control pod access cover for reuse 3 Loosen the four M4 captive screws that secure the drive cover to the chassis and remove the cover The original drive cover that is supplied with the drive must not be used with the EMC C2 filter kit 4x 2x 2 T15 or F 6 4 mm 0 25 in 0 45 N m 4 lb in 3 M4 Captive F 6 4 mm 0 25 in or 4 mm hex 2 6 N m 23 lb in ...

Страница 5: ...assembly to the chassis insert and tighten the four M5 x 10 mm slotted torx screws in the holes on the sides of the chassis 6 To secure the conduit box to the chassis insert and tighten the two M6 x 12 mm Torx screws in the holes on the bottom of the chassis 5 M5 x 10 mm T25 or F 6 4 mm 0 25 in 3 6 N m 32 lb in Conduit box flanges must be inside the drive chassis Detail A See Detail A Conduit box ...

Страница 6: ...asteners in the conduit box support bracket mounting holes 8 To secure the bottom plate to the conduit box insert and tighten the five M5 x 10 mm slotted torx screws in the bottom of the conduit box 9 Install the customer supplied conduit fittings on the bottom plate of the conduit box 8 M5 x 10 mm T25 or F 6 4 mm 0 25 in 3 6 N m 32 lb in 7 Conduit Box Support Bracket Mounting Hole Both Sides 345 ...

Страница 7: ...ate of the conduit box and connect them to the appropriate terminals on the drive 14 As required insert the appropriately sized cable clamp into the conduit box receptacle and secure the motor power cable and shield See the PowerFlex 750 Series Products with TotalFORCE Control Installation Instructions publication 750 IN100 for power wiring information Wire Size Range 1 2 1 Maximum minimum wire si...

Страница 8: ...e hole on the front of the conduit box 16 Secure the new EMC C2 drive cover that is supplied with the kit to the chassis as shown in step 3 on page 4 17 Secure the existing control pod access cover to the chassis as shown in step 2 on page 4 18 Place the debris hood on the top of the chassis and tighten the four M5 captive Phillips screws 15 M6 x 12 mm T30 9 0 N m 80 lb in 18 M5 Captive P2 3 6 N m...

Страница 9: ... extension 2 0 AWG 1950 mm 76 7 in 2 1 Conduit box with captive screws 7 1 Ground cable extension 2 AWG 2085 mm 82 1 in 3 1 Conduit box cover with captive screws 8 1 Flexibleconduit length 1800mm 70 9in insidediameter 52mm 2 0 in 4 1 Debris hood with captive screws 1 1 Install the debris hood to meet the ULType 1 enclosure rating 9 2 Conduit fitting zinc plated steel 90 52 mm 2 in diameter 5 1 EMC...

Страница 10: ...orx screws on the front cover and remove the cover from the EMC C2 filter assembly 2 Loosen the eight captive M4 slotted torx screws on the bottom cover and remove the cover from the EMC C2 filter assembly 3 To drill the required holes for an AC input power wire conduit fitting use the pilot hole in the EMC C2 filter conduit box bottom plate 1 2 M4 Captive T20 2 6 N m 23 lb in Pilot hole for AC in...

Страница 11: ...the EMC C2 filter kit item 9 shown on page 9 5 To drill the required holes for control DC input if used and AC output power wire conduit fittings use the pilot holes in the drive conduit box bottom plate 5 Pilot holes for control power wire conduit fittings 5 Pilot hole for DC bus power wire conduit fitting 5 Pilot hole for AC motor output power wire conduit fitting 5 Pilot holes for control wire ...

Страница 12: ...n 750 IN115B EN P March 2020 PowerFlex 755T Frames 5 and 6 EMC C2 Filter Kits 6 Loosen the eight M4 captive screws that secure the cover to the assembly and remove the cover 8x 6 M4 Captive F 6 4 mm 0 25 in or 4 mm hex 2 6 N m 23 lb in ...

Страница 13: ...the tab at the top of the conduit box onto the ground studs 9 To secure the conduit box to the chassis align and tighten the four M4 captive slotted torx screws 10 Install an M8 nut and washer on the right PE ground stud only The second M8 nut and washer is installed later in this installation See step 17 on page 17 8 9 M4 Captive T20 3 6 N m 32 lb in 4 9 9 10 M8 13 mm 9 0 N m 80 lb in 7 Remove Nu...

Страница 14: ...ames 5 and 6 EMC C2 Filter Kits 11 Align the screws on the bottom plate with the holes on the conduit box and tighten the six M4 captive slotted torx screws to secure the plate to the box 11 M4 Captive T20 3 6 N m 32 lb in 11 11 Three cable tie connection points for cable shields ...

Страница 15: ...There is no minimum clearance requirement between the drive and EMC C2 filter conduit box assembly Dimensions are shown in millimeters and inches 13 4 0 53 12 0 0 47 7 0 0 28 16 7 0 66 Detail A Upper Mounting Holes Detail A Detail B 266 4 10 5 239 6 9 4 530 0 20 9 631 4 24 9 Detail B Lower Mounting Holes 7 0 0 28 16 7 0 66 12 0 0 47 65 0 2 6 13 4 0 53 203 2 8 0 79 8 3 1 751 2 29 6 BottomView BackV...

Страница 16: ...rule place the seal ring tightly against the ground ferrule f Place the end of the ground ferrule and flexible conduit into the fitting body g Thread the gland nut onto the fitting body and tighten the gland nut h Repeat steps a g to install the second 90 angle to the first fitting 90 Conduit Fitting Parts 14 Route the power and ground cables through the flexible conduit and 90 fittings Allow appr...

Страница 17: ...the power and ground cables thread the locknut onto the fitting body and tighten the locknut d Repeat steps a c to install the second fitting on the EMC C2 filter conduit assembly 16 In the drive conduit box secure the power cables to the AC input power terminals R L1 S L2 T L3 by using customer supplied M8 nuts and washers 17 In the dive conduit box secure the ground cable to the left PE ground s...

Страница 18: ...g on the bottom plate of the EMC C2 filter conduit assembly 22 Route the AC input power and ground cables through the conduit fitting on the bottom plate of the EMC C2 filter conduit assembly 23 Connect the AC input power and ground cables to the appropriate input power terminals R L1 S L2 T L3 and PE ground stud on the EMC C2 filter See the PowerFlex 750 Series Products with TotalFORCE Control In...

Страница 19: ...and place the cover on the box 26 To secure the front plate to the drive conduit box align and tighten the four M4 captive slotted torx screws 27 Secure the cover to the chassis as shown in step 6 on page 12 28 Place the debris hood on the top of the chassis and tighten the four M4 captive slotted torx screws 26 M4 Captive T20 3 6 N m 32 lb in 26 26 25 Align Slots onTabs 28 M4 Captive T20 3 6 N m ...

Страница 20: ...uctions publication 750 IN100 Provides the basic steps to install PowerFlex 755TL low harmonic drives PowerFlex 755TR regenerative drives and PowerFlex 755TM drive systems PowerFlex 750 Series Products withTotalFORCE ControlTechnical Data publication 750 TD100 Provides detailed information on Drive and bus supply specifications Option specifications Fuse and circuit breaker ratings PowerFlex 750 S...

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