Perkins M92B User Handbook Manual Download

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User’s Handbook

Part No N37347

M92B

Summary of Contents for M92B

Page 1: ...User s Handbook GB Part No N37347 M92B...

Page 2: ......

Page 3: ...s Publication N37347 Issue 7 Proprietary information of Wimborne Marine Power Centre all rights reserved The information is correct at the time of print Published in December 2013 by Wimborne Marine P...

Page 4: ...Title N37347...

Page 5: ...is hotter than 5 C 23 F 14 How to stop the engine 15 Adjustment of engine speed range 15 Running in 15 Angle of tilt 15 Free rotation of the propeller shaft or trailing 16 Operation of the lever for g...

Page 6: ...ng oil filter 33 How to renew the lubricating oil of the Newage PRM 500D reverse gearbox 34 How to renew the lubricating oil of the ZF 45 A reverse gearbox 35 Air filter 36 Restriction indicator 37 Ho...

Page 7: ...N37347 Contents POWERPART recommended consumable products 51 9 General data 53 Engine 53 Reverse gearbox 53...

Page 8: ...Contents N37347...

Page 9: ...ons Over sixty years of diesel production experience together with the latest technology have been applied to the manufacture of your engine to give you reliable and economic power Danger is indicated...

Page 10: ...e done at the intervals indicated in Preventative maintenance If the engine works in a very dusty environment or other adverse conditions certain maintenance intervals will have to be reduced Renew th...

Page 11: ...N37347 Chapter 1 Page 3...

Page 12: ...ne person must control the engine Ensure that the engine is operated only from the control panel or from the operators position If your skin comes into contact with high pressure fuel obtain medical a...

Page 13: ...tters RE The engine identification number is shown at two locations on the engine stamped on a plate at the right side of the cylinder block C1 and shown on a label D1 fitted to the front of the timin...

Page 14: ...01 49 90 7190 Germany Perkins Motoren GmbH Saalaeckerstrasse 4 63801 Kleinostheim Germany Telephone 0049 6027 5010 Fax 0049 6027 501124 Italy Motori Perkins S p A Via Socrate 8 22070 Casnate con Berna...

Page 15: ...10 Perkins Engines Latin America Inc Suite 620 999 Ponce de Leon Boulevard Coral Gables Florida 33134 U S A Telephone 001 305 442 7413 Telex 32501 Perken G Fax 001 305 442 7419 In addition to the abov...

Page 16: ...Chapter 1 N37347 Page 8...

Page 17: ...cation Location of engine parts Front and left side view A of the engine 1 Air cleaner 2 Electric fuel pump 3 Fuel filter canister 4 Heat exchanger 5 Gearbox oil cooler 6 Dipstick 7 Fuel inlet hose 8...

Page 18: ...e 10 Rear and right side view B of the engine 17 Front lifting eye 18 Calorifier fitting feed 19 Alternator 20 Exhaust elbow 21 Oil filter 22 Starter 23 Lubricating oil sump 24 Sump pump 25 Exhaust ma...

Page 19: ...ter motor Stop button A6 press the button to stop the engine Warning lamp A2 to indicate that there is no electrical charge from the alternator Voltmeter A3 to indicate the condition of the batteries...

Page 20: ...he engine Audible warning device which operates if the engine has low lubricating oil pressure or high coolant temperature Engine electrical system stop switch B5 which has two positions OFF Move the...

Page 21: ...temperature switch which opens above 40O C to 50O C The fuel is delivered to the fuel injection pump via an electric fuel lift pump This commences operation in tandem with the stop solenoid when the...

Page 22: ...Adjust the engine speed control to the minimum speed position 3 Hold the lever of the heat start switch in the up position for 15 seconds Hold the lever of the heat start switch in the down position...

Page 23: ...re broken during the warranty period by a person who is not approved by Perkins Running in A gradual running in of a new engine is not necessary Prolonged operation at light loads during the early lif...

Page 24: ...ed Operation of the lever for gear selection Newage PRM 500D reverse gearbox C For same as crankshaft rotation move the lever to the position C1 To put the reverse gearbox into neutral move the lever...

Page 25: ...rning for high coolant temperature operates Warning Do not remove the filler cap while the engine is still hot and the system is under pressure because dangerous hot coolant can be discharged 1 Reduce...

Page 26: ...Chapter 3 N37347 Page 18...

Page 27: ...the engine must conform to the local regulations these periods and procedures may need to be adapted to ensure correct operation of the engine It is good preventive maintenance to check for leakage a...

Page 28: ...pressure at the gauge Renew the engine lubricating oil 4 6 Renew the canister of the lubricating oil filter 6 Check the amount of lubricating oil in the reverse gearbox Renew the lubricating oil in th...

Page 29: ...it must consist of the same original mixture as used to fill the system See Coolant specification in section 5 for details of the correct coolant to be used in the circuit 1 Remove the filler cap A1...

Page 30: ...nd the drain plugs 4 Fasten a label in a suitable place to indicate that the coolant system has been drained Caution The closed circuit system cannot be drained completely If the coolant is drained fo...

Page 31: ...t hydrometer that will check the temperature and the specific gravity of the coolant follow the manufacturer s instructions Note If a special coolant hydrometer is not available put a hydrometer and a...

Page 32: ...section 7 for details of how to add antifreeze to the raw water system for engine preservation purposes 1 Ensure that the seacock is closed 2 Loosen the six setscrews F1 of the cover for the raw wate...

Page 33: ...amage later To do this 6 Remove the outlet hose from the raw water pump Remove the end cap of the oil cooler for the reverse gearbox 7 Remove any debris and check that the open ends of the tubes in th...

Page 34: ...fic design Use only a Perkins POWERPART drive belt If this is not done an early failure of the belt may occur 1 Loosen the pivot fastener I1 of the alternator and loosen the setscrews I2 and I3 of the...

Page 35: ...e fuel into a suitable container 3 Turn the clamping ring J3 to the left to free the filter 4 Ensure that the inside of the filter head is clean 5 Ensure the locating nodes J4 are in the correct posit...

Page 36: ...sfires or runs erratically High fuel consumption Black exhaust smoke Engine knocks or vibrates excessively Excessive engine temperature Warnings If your skin comes into contact with high pressure fuel...

Page 37: ...uitable cover to all open connections 1 Release the atomiser cover setscrews M1 and remove the atomiser cover M2 2 Release the fastener M2 and remove the breather pipe M3 3 Remove the fuel leak off ho...

Page 38: ...orque tension If there is a leakage from the union nut ensure that the pipe is correctly aligned with the atomiser inlet Do not tighten the atomiser union nut more as this can cause a restriction at t...

Page 39: ...ection pumps will not vent automatically 1 Remove the atomiser cover 2 Loosen the high pressure pipes R1 at the atomisers 3 Switch the control panel to energise the electric lift pump for 30 to 60 sec...

Page 40: ...e affect on on the performance of the engine Excess lubricating oil must be drained from the sump An excess of lubricating oil could enter the engine breather valve This could cause the engine speed t...

Page 41: ...e the seal U2 on top of the canister with clean engine lubricating oil 5 Fit the new canister and tighten by hand until the seal contacts the cylinder block Tighten the canister a further 1 2 to 3 4 o...

Page 42: ...rect specification through the dipstick filler tube see section 9 for the correct quantity and specification 4 Ensure that the sealing washer is on the dipstick Fit the dipstick fully into the dipstic...

Page 43: ...ent onto the filler cap 6 Fit the filter and filler cap assembly and turn the Allen Key clockwise to fasten the filler cap 7 Turn the handle of the dipstick Y1 counter clockwise to release the dipstic...

Page 44: ...dust valves Z1 through which dust is expelled from the filter The rubber dust valve must be kept clean Ensure that the sides of the valves close completely together and that they can separate freely...

Page 45: ...ter and the induction manifold When the red warning indicator BB1 is seen through the clear panel BB2 after the engine has stopped the air filter element must be removed for service After a clean elem...

Page 46: ...nlet valve DD7 of number 4 cylinder has just opened and the exhaust valve DD8 of the same cylinder has not closed completely Check the clearances of the valves DD1 and DD2 of number 1 cylinder and adj...

Page 47: ...t and an on board spares kit are available from your Perkins distributor It is recommended that the tools and other parts listed below are also retained on board Wire 20 SWG 1 mm in diameter Insulatio...

Page 48: ...Chapter 4 N37347 Page 40...

Page 49: ...can cause engine wear Where only high sulphur fuels are available it is necessary to use a highly alkaline lubricating oil in the engine or to renew the lubricating oil more frequently see table below...

Page 50: ...o the minimum specification of API CG 4 API CH 4 ACEA E3 ACEA E5 The type of lubricating oil to be used may be affected by the quality of the fuel which is available Always ensure that the correct vis...

Page 51: ...h other products Unlike many protective coolants Extended Life Coolant does not coat components with a protective layer to prevent corrosion Instead it uses virtually non depleting corrosion inhibitor...

Page 52: ...Chapter 5 N37347 Page 44...

Page 53: ...2 The pressure of the lubricating oil system is too low 4 24 25 26 46 47 48 50 51 59 The engine knocks 9 13 15 17 20 22 23 36 37 40 42 44 46 52 53 60 The engine runs erratically 8 9 10 11 12 13 15 16...

Page 54: ...h 21 Engine temperature is too low 22 Incorrect valve tip clearances 23 Too much oil or oil of wrong type is used in wet type air cleaner if one is fitted 24 Not enough lubricating oil in sump 25 Defe...

Page 55: ...ken 62 Vent hole for breather valve is restricted 63 Leakage in the induction system 64 Spare 65 Drive belt for water pump is loose 66 Restriction in the sea cock or the raw water strainer 67 Insuffic...

Page 56: ...Chapter 6 N37347 Page 48...

Page 57: ...gainst corrosion Caution If protection against frost is not necessary and a corrosion inhibitor is to be used it is recommended that you consult the Service Department Wimborne Marine Power Centre 7 O...

Page 58: ...is operate the engine for one to two minutes with the seacock closed and with a supply of fresh water through the open top of the raw water strainer 1 Obtain two empty clean containers each with a cap...

Page 59: ...nsumable products Perkins have made available the products recommended below in order to assist in the correct operation service and maintenance of your engine and your machine The instructions for th...

Page 60: ...ce fit Currently Loctite 638 Part number 21820638 POWERPART Safety cleaner General cleaner in an aerosol container Part number 21820128 POWERPART Silicone adhesive An RTV silicone adhesive for applica...

Page 61: ...only 8 75 litres 15 4 pints Direction of rotation Clockwise from the front Battery 12V system One 12V 520A to BS3911 24V system Two 12V 440A to BS3911 Weight of the M92B engine wet 423 kg 933 lb Weig...

Page 62: ...Chapter 9 N37347 Page 54...

Page 63: ...California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm...

Page 64: ...ed subsequently Part No N37347 issue 7 Produced in England 2013 by Wimborne Marine Power Centre Wimborne Marine Power Centre 22 Cobham Road Ferndown Industrial Estate Wimborne Dorset BH21 7PW England...

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