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 Overload (for both cyclic and sustained overload conditions)

 

 Single phasing / unbalance

 

 Undercurrent / load loss 

Overload  protection  is  provided  against  cyclic  and  sustained  overloads.    Pre-loading  with  thermal  memory, 

utilising accurate hot and cold thermal curve characteristics to IEC 255-8 provides this protection.  The thermal 

IDMT curve is Class 15 cold and Class 5 hot.  This curve will provide adequate protection in the event of a motor 

stall, both during starting and running conditions.

Should the motor load exceed the thermal capacity allowed by the thermal IDMT curve (Class 15 cold and Class 

5 hot curve) the motor overload LED indicator will be illuminated, the relay healthy indicator switched off and 

the main trip relay de-energised to stop the motor.

The same motor overload LED can be used to  read the actual load current being drawn by the motor  during 

normal  running  conditions.    This  is  achieved  by  pressing  and  holding  the  control  panel  mounted  reset 

pushbutton, while trimming back  the maximum load current dial,  until the motor overload LED switches on.  

The calibration on the max load current dial at which this occurs is the actual load current being drawn by the 

motor.

In the event of a motor overload trip the entire thermal capacity of the motor has been utilised.  If auto reset has 

been selected the motor overload LED will flash at a one-second rate until the thermal capacity has integrated 

to 33%.   At this point the overload LED will switch off and the relay healthy LED will switch on to indicate that 

the motor can be returned to service.  The relay will reset to a Class 5 hot curve.

298 Soutter Street, Pretoria West

Postnet Suite #73, Private Bag X06, Quagga, 0058

Tel:  (012) 327-1729  Fax:  (012) 327-1733

E-mail: [email protected]  Http://www.newelec.co.za

KB LV Motor Protection Relay

INSTALLATION AND SETTING UP PROCEDURE

Example 1:

Protection for 3 kW 380 Volt three-phase motor

Motor full load 6,5 Amp

Suggestion:

 

KB10 / 380V

 

Example 2:

Protection for 132 kW 525 Volt four-pole, three-phase motor

Motor Full Load 175 Amp

KB200/525/200:5

Ordering examples for the various models

 

 

 

 

 

 

 

        Interposing secondary

    Model or relay type 

          Current setting range                               current transformer

   

            

                                             

 

                           ratio where required

  

    KB 1 

 

 

  0,1 

      to         1  Amp 

               Not required

  

    KB 5 

 

  0,5 

      to         5  Amp 

               Not required

    KB 10 

 

  1 

      to       10  Amp 

               Not required

  

    KB 25 

 

  2,5 

      to       25  Amp 

               Not required

  

    KB 50 

 

  5 

      to       50  Amp 

         50:5 Class 1  2,5 VA

  

    KB 100 

 

  10 

      to     100  Amp                    100:5 Class 1  2,5 VA 

  

    KB 200 

 

  25              to     200  Amp                    200:5 Class 1  2,5 VA

1.  Protection Features

2.  Description of Operation

10.  Ordering Information

Summary of Contents for KB LV

Page 1: ...he same motor overload LED can be used to read the actual load current being drawn by the motor during normal running conditions This is achieved by pressing and holding the control panel mounted reset pushbutton while trimming back the maximum load current dial until the motor overload LED switches on The calibration on the max load current dial at which this occurs is the actual load current bei...

Page 2: ...n trip relay de energised to stop the motor If during the 10 second trip time period the motor load current increases above minimum load MLC dial setting and then once more drops below the minimum load MLC dial setting value a new 10 second trip delay period is initiated The minimum load value can be adjusted during normal running conditions by pressing and holding the control panel mounted reset ...

Page 3: ...protected motor if known will be useful However it is not necessary as a procedure will be outlined below to determine this value Note This relay has a fixed cold thermal curve of 15 seconds which integrates to a 5 second curve as the motor reaches it s full thermal capacity Use of this product on large motors designed for cold thermal curves in excess of 15 seconds will result in over protection ...

Page 4: ... if required the N O contact can be used for signalling or control purposes These are potential free contacts Terminals 7 8 and 9 10 refers Proceed to set the motor full load current on the MAX LOAD CURRENT AMPS dial Approximate unless you already know the percentage drop in load the fully loaded motor will experience during a no load condition and set that value on the MIN LOAD MLC AMPS dial Set ...

Page 5: ... to accurately determine the drop in load This is achieved by setting the MIN LOAD MLC AMPS dial to the minimum value and then rotating the setting knob slowly clockwise until the MIN LOAD LED lights up Leave this as a final setting No additional features can be set OR disabled on site 5 Adding or Removing Features on Site 6 Thermal Trip Curves KB LV MOTOR PROTECTION RELAY ...

Page 6: ...5 Isolation N O contact 1 kV for 1 minute To IEC 255 5 C Isolation separate contacts 1 kV for 1 minute To IEC 255 5 C Impulse withstand 5 kV To IEC 255 4 EIII High frequency IEC 255 4 C III MAXIMUM LOAD CURRENT SETTING Level setting accuracy 2 Linearity 2 Repeatability 1 Detection level 2 Calibration Amps OVERLOAD THERMAL LOCK OUT TIME TO RECOVER 33 CAPACITY T reset Curve 2 33 35 49 x 2 15 log 100...

Page 7: ...KB LV MOTOR PROTECTION RELAY 8 Dimensional Diagram 9 Electrical Connection Diagram ...

Page 8: ...W 525 Volt four pole three phase motor Motor Full Load 175 Amp KB200 525 200 5 Ordering examples for the various models Interposing secondary Model or relay type Current setting range current transformer ratio where required KB 1 0 1 to 1 Amp Not required KB 5 0 5 to 5 Amp Not required KB 10 1 to 10 Amp Not required KB 25 2 5 to 25 Amp Not required KB 50 5 to 50 Amp 50 5 Class 1 2 5 VA KB 100 10 t...

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