Kaba Mas DKX Series Installation Instructions Manual Download | Manualshive

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Kaba Mas LLC

DKX Series

Type III

Installation Instructions

June 16, 2020

550.1026

REV.

-

B

June 2020

1
2
3
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Summary of Contents for DKX Series

Page 1: ...Kaba Mas LLC DKX Series Type III Installation Instructions June 16 2020 550 1026 REV B June 2020...

Page 2: ...equired Tools 7 PARTS CHECKLIST 8 dormakaba PowerPlex P2000 8 Dorma F9300 Fire Rated Exit Device 9 Covers and Other Parts 10 Reference 10 CDX 10 High Security Lock 11 Kit Contents 12 INSTALLATION Phas...

Page 3: ...urity Lock Installation 27 Cut the Tubes 28 DKX 10 DKX 19 High Security Lock Installation Continued 28 Install the Dial Ring 29 Install the Cables 29 Install Generator Cable and Cable Guides 30 Instal...

Page 4: ...o ensure the door and frame fit and operate correctly 2 The installer should ensure that the door meets all building fire and security code requirements prior to installing the DKX 10 Type III 3 Kaba...

Page 5: ...ck 2 The Dorma F9F 3 hour Fire Rated Exit Device 3 A modified Kaba Mas CDX 10 High Security Pedestrian Door Lock Installation of the DKX 10 Type III consists of four 4 steps 1 Installation of the dorm...

Page 6: ...DING Determine whether the door is left hand LH right hand RH left hand reverse LHR or right hand reverse RHR by referring to Figure 1 OUTSIDE Left hand Right hand Left hand Reverse Right hand Reverse...

Page 7: ...tallation Level 2 Phillips Head Stubby Screwdriver 3 Phillips Screwdriver Center Punch 1 Hole Saw 3 8 Box End Wrench Hacksaw File 6 Scale Tape Measure Electric Drill Motor Drill Bit Set Rubber Mallet...

Page 8: ...Outside Housing C Gasket when required D Spindle s E Inside Adaptor Plate F Mounting Screws 12 24 1 8 Hex 3 G Flat Washer OD 2 or 4 H Pan Head Screws 10 24 4 I Chassis J Inside Chassis Cover K Cylinde...

Page 9: ...e Parts R H P M S Round Head Phillips Machine Screw R H P T S Round Head Partial Thread Screw R H P M S Round Head Phillips Machine Screw F H P M S Flat Head Phillips Machine Screw F H P T S Flat Head...

Page 10: ...029 RHR Long Cable Assembly 115036 Hex Nut Brass 115123 Lock Cover Bracket 515034 Reference Lever Knob Cam 515027 LHR Short Lubricant 9810004 not shown Rod Connector and Cable Assembly 514033 RHR Long...

Page 11: ...Security Lock 1 Mounting Plates 2 DKX 10 Lock Body and Baseplate 3 Spindle 4 Dial Assembly 5 Installation Instructions 6 Installation Kit 7 Backing Plate 8 Hub 9 Screw Kit 10 2 Strike 11 Escutcheon Pl...

Page 12: ...ing 9 Lubricant 10 Dial Hub Locating Gauge 11 Spindle 6 32 Screw 12 Dial Ring to Exterior Mounting Plate Mounting Screws Pan Head 8 32 x 5 16 2 13 Hex Key 14 CDX 10 Stabilizing Screws Pan Head 10 x 1...

Page 13: ...ecure the template to the door Mark the position of the holes on the door Remove template D Using a 3 16 drill bit drill the pilot holes to the appropriate depth as indicated on the template E Enlarge...

Page 14: ...If more force is required to engage the handle use a rubber mallet Test the setting of the handle by pulling on it B Use the 5 32 hex key tighten the set screw while pushing the lever against the pla...

Page 15: ...low with The small indents i on the cross of the override shaft m in line horizontally The plastic washer c on the drive tube The lever catch f in the out position Cylinder j and 2 keys n included in...

Page 16: ...6 pin interchangeable core or insert 7 pin BEST adapter thinner into 7 pin interchangeable core Insert the adapter until it makes contact with the removable core B Use the control key and assemble the...

Page 17: ...If the lever catch f is stuck the override shaft is in the wrong position The two small indents on the cross of the override shaft must be vertically aligned E Press the lever firmly against the hous...

Page 18: ...e hole under the lever handle to push the lever catch in f Remove key If it is still stuck turn the key clockwise until it stops to the horizontal position and push the lever catch in again with the s...

Page 19: ...ht and left handed locks C Let go of the key and again turn the lever handle h clockwise for right handed locks or counterclockwise for left handed locks Now the inside drive hub b should rotate in th...

Page 20: ...ap from the outside lever h C Insert key n D Turn the key clockwise until it stops E Release key n F Use a small flat screwdriver to push in the lever catch through the small hole underneath the outsi...

Page 21: ...nstructions on pages 17 18 Remove and Reassemble the Outside Lever A Loosen the set screw to free the lever lever just 1 4 to 1 2 turn B Insert the change key in the cylinder C Turn the key clockwise...

Page 22: ...nation D Enter the factory set combination 1 2 3 4 5 6 7 8 You should see a green light and hear a high pitched tone as you push each button When the lock opens you will briefly hear the sound of an e...

Page 23: ...it locks at the correct position for the exit device The spindle can be removed by pulling on it and re inserted if oriented incorrectly D Place the outside housing B on the door for exterior use use...

Page 24: ...im and stop height prior to making any cuts If cutting is required follow instructions below Fits 36 door opening without cutting Warning If door is cut to 34 or less covers may interfere with strike...

Page 25: ...oor and rear of rail F Assure panic bar is level G Mark 2 holes and drill H Secure with proper fasteners Install End Cap A Attach end cap with 2 screws General Maintenance Notes The dormakaba DKX Seri...

Page 26: ...away from the face of the door while flat against the strike mounting surface See Figure 1 centered on the horizontal centerline The Qty 2 Shims 515064 can be used for the 12 spacing they are each 060...

Page 27: ...nst the back of the DKX Series lock case assembly B Feed the cables and outer tube through the 0 5 hole in the door while positioning the DKX 10 backing plate and cover bracket 515034 oriented correct...

Page 28: ...ndle fully onto the neck This will reduce the tendency of the handle to turn on the saw frame when sawing Note This saw is intended only for cutting the tubes A standard hacksaw should be used to cut...

Page 29: ...gh the notch in the tube retainer C Feed the cables through the tube retainer on the dial ring assembly and place the dial ring assembly over the end of the tubes Make sure the tubes are seated in the...

Page 30: ...l cable guides may be necessary to ensure the cables are sufficiently restrained Install additional guides as needed and route the LCD and generator cables through them to ensure that the cables do no...

Page 31: ...the dial retaining clip When it is fully seated you should hear the dial retaining ring snap into the groove Note The dial should not be able to be pulled away from the dial hub assembly The dial clu...

Page 32: ...nstall the knob lever assembly once the lock assembly and the cover bracket 515034 are successfully installed B Align the Double D hole in the knob lever 515027 with the Double D protrusion on the kno...

Page 33: ...pening the DKX 10 or DKX 19 high security lock B Attach this subassembly to the cam lever 515027 with the retaining clip 515041 C Refer to Figure 23 or Figure 24 depending on the handing of the instal...

Page 34: ...to the turnbuckle on the lock cable assembly until approximately half of the threaded plug is inside the turnbuckle B DO NOT tighten the brass nut on the threaded plug at this time Adjust Cable Length...

Page 35: ...ng the jamb E Assure no load on the CDX 10 bolt from the strike There should be no touching of the bolt against the strike mark and transfer punch the remaining 3 screw locations for the CDX 10 strike...

Page 36: ...he cover away from the door edge C Secure the lock cover to the lock cover mounting brackets using four 4 8 32 x 5 16 PHMS 105034 screws See Figure 30 Install Manual O R Knob Label Upon completion of...

Page 37: ...NOTES...

Page 38: ...NOTES...

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