Datalogic DX6400 Reference Manual Download

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DX6400

Reference Manual

Summary of Contents for DX6400

Page 1: ...DX6400 Reference Manual ...

Page 2: ...vements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic Automation S r l 2003 2007 0...

Page 3: ...e Contents 5 2 2 Mechanical Mounting 6 2 2 1 Mounting the Scanner 6 2 2 2 Mounting the Scanner with Accessories 8 2 3 Electrical Connections 9 2 3 1 Main Aux Serial Interface and I O Connector 11 Main Interface 12 Auxiliary Interface 14 Inputs 15 Outputs 17 2 3 2 Lonworks Input Output Connector 20 Network Termination 21 Lonworks Interface 21 2 3 3 Ethernet Connector 23 Ethernet Interface 24 2 3 4 ...

Page 4: ...toset 48 Express Network Setup 48 Network Wizard 49 3 2 3 Alternative Slave Address Assignment 51 3 3 Advanced Genius Configuration 51 3 4 Parameter Default Values 52 4 READING FEATURES 56 4 1 Advanced Code Reconstruction ACR 4 56 4 1 1 Tilt Angle for Advanced Code Reconstruction 56 4 2 PackTrack 57 4 2 1 PackTrack Calibration for DX6400 59 Scanner Direction 60 4 2 2 Overwriting PackTrack Calibrat...

Page 5: ...rmation including PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software Utilities including Genius a utility program which allows device configuration using a PC It provides RS232 interface configuration SERVICES SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres CONTACT US E mail form ...

Page 6: ...d that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of both EN60825 1 and CDRH 21 CFR1040 at the date of manufacture The reader is classified as a Class 2 laser product according to EN60825 1 regulations and as a Class II laser product according to CDRH regulations Disconnect the power supply wh...

Page 7: ...ALY MANUFACTURED VOLT Amp JANUARY 2002 15 30 DC 1 2 0 6 MODEL No SERIAL No This product conforms to the applicable requirements of 21CFR 1040 at the date of manufacture Device Identification Label The laser diode used in this device is classified as a Class 3B laser product according to EN60825 1 regulations and as a Class IIIb laser product according to CDRH regulations Any violation of the optic...

Page 8: ...maltita alla fine della sua vita utile separatamente dai rifiuti urbani Smaltire l apparecchiatura in conformità alla presente Direttiva consente di evitare possibili conseguenze negative per l ambiente e per la salute umana che potrebbero invece essere causati dall errato smaltimento dello stesso recuperare materiali di cui è composto al fine di ottenere un importante risparmio di energia e di ri...

Page 9: ...s avez acheté le produit ou consulter la section consacrée au site Web www automation datalogic com ESPAÑOL Información para el usuario de accuerdo con la Directiva Europea 2002 96 CE Al final de su vida útil el producto marcado con un simbolo de contenedor de bassura móvil tachado no debe eliminarse junto a los desechos urbanos Eliminar este producto de accuerdo con la Directiva permite de evitar...

Page 10: ...L VIEW DX6400 5 2 1 3 4 6 7 Figure A DX6400 Laser Safety Label Warning and Device Class Label Identification Label Connector Panel Display and Keypad Panel Laser Beam Output Window 1 3 7 6 5 2 Service Cap 4 x ...

Page 11: ...for Master Slave Models Main Aux Interface 25 pin D Sub male connector 1 Lonworks 9 pin male connector 2 Lonworks 9 pin female connector 3 Figure D Connector Panel for Ethernet Models Main Aux Interface 26 pin D Sub male connector 1 RJ45 modular connector for Ethernet Interface 2 Lonworks 9 pin female connector 3 4 3 2 5 1 2 1 3 2 1 3 xi ...

Page 12: ...ger inputs outputs necessary for the layout of your application Layout Point to Point RS232 Master Slave Lonworks Fieldbus See sub paragraphs under 2 5 for reference Cabling Power Main Serial Interface RS232 RS485 Half Duplex RS485 Full Duplex 20 mA Current Loop Auxiliary Interface Inputs Outputs etc For further details see all sub paragraphs under par 2 3 4 Configure the DX6400 scanner by install...

Page 13: ...k according to the information given under Local Lonworks Network in par 2 3 2 and par 2 5 5 4 Install and run the Genius configuration program from the CD ROM provided Configure the Local Lonworks Network using one of the procedures given below a Configure the entire network through the Master as described in par 3 2 2 b Configure the Master as described in par 3 2 2 and locally define each slave...

Page 14: ...uration to the Master 8 Optionally perform the ASR Network Configuration procedure for system backup purposes see par 5 2 1 9 Exit the configuration program and run your application The installation is now complete xiv ...

Page 15: ...d FLASHTM is able to move the focus position rail to rail from the minimum position to the maximum position in less than 10 msec In typical applications where a DOF 1 meter is required the focus position is adjusted in 4 msec The DX6400 can read all most popular barcodes even in the most difficult conditions thanks to a new generation decoder with Intel XScale CPU and code reconstruction technolog...

Page 16: ...decoder base works even if the head has been removed Easy maintenance In case of replacement of the head all the configuration parameters are stored in the base and the scanner is automatically configured Easy installation with the minimum room needed Reading on pallets or big objects where a large reading distance wide reading field are needed DX6400 with FLASHTM dynamic focusing system Reading p...

Page 17: ...system messages and configuration menus The three keys present on the side of the display allow configuration menu navigation Figure B 1 See par 2 7 for details The three LED indicators have the following functions POWER ON red Indicates the reader is turned on Figure B 4 PHASE ON yellow Indicates the external presence sensor is active Figure B 3 TX DATA green Indicates the main serial interface i...

Page 18: ...pin scanner to scanner no power cable 5 m 93A051225 CAB 6305 25 pin power cable Fam 6k 5 m 93ACC1768 CAB 6310 25 pin power cable Fam 6k 10 m 93ACC1752 CAB 6502 Fam 6K 8K cross cable 2 5 m 93A051288 CAB 6505 Fam 6K 8K cross cable 5 m 93A051289 C BOX 100 Passive connection box 93ACC1510 C BOX 300 Profibus DP connection box 93A301000 C BOX 310 Profibus DP connection box with display 93A301030 C BOX 4...

Page 19: ...ly for side mounted applications If these precautions are not followed it may occur that the laser of the blinded scanner starts blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly To resolve this problem it is sufficient to slightly change the inclination and position of one of the two scanners involved NOTE Refer to the Reference Documentation...

Page 20: ...oder base can be rotated independently from each other allowing the installation even in the most critical locations Head Screws Fixing S 4 crew Figure 2 Step A Head Feature To rotate the head follow the given procedure 1 detach the head from the base by unscrewing the four fixing screws 2 rotate the head in the desired position 3 loosen but don t remove the two screws on top of the head 4 affix t...

Page 21: ... 56 96 9 3 82 225 9 8 89 149 8 5 90 125 3 4 93 113 1 4 45 Figure 3 DX6400 Overall Dimensions 82 3 22 20 0 78 50 1 96 18 0 71 N 2 25 0 98 10 0 4 22 0 86 42 1 65 Ø4 1 N 2 Ø0 16 N 2 4 5 N 4 SLOTS 0 18 N 4 SLOTS 82 3 22 50 1 96 35 1 37 50 1 96 72 2 83 100 3 93 4 0 15 130 5 12 1 2 6 4 9 6 106 73 2 2 88 36 1 41 8 5 N 2 SLOTS 0 33 N 2 SLOTS Ø8 5 Ø0 33 mm inch Figure 4 ST 237 Mounting Bracket Overall Dime...

Page 22: ...tion Refer to par 4 5 for correct positioning of the scanner with respect to the reading zone and scanner orientation See par Scanner Direction for scanner direction relative to the conveyor 2 2 2 Mounting the Scanner with Accessories The following accessories allow installing the DX6400 reader in the most suitable position for your network layout ST 237 mounting bracket FBK 6000 fast bracket The ...

Page 23: ...ole Finally fix it by means of the 2 fixing screws Figure 8 Mounting the Assembly on the Bracket 2 3 ELECTRICAL CONNECTIONS All the connectors available for each scanner model are the following Scanner Model Connectors Master Slave 25 pin male serial interface and I O connector 9 pin male Lonworks connector 9 pin female Lonworks connector Ethernet 26 pin male serial interface and I O connector 9 p...

Page 24: ...coder 31 33 IN 3A polarity insensitive 32 34 IN 4A polarity insensitive 36 IN 3B IN 4B Reference polarity insensitive Outputs 21 OUT 1 22 OUT 1 23 OUT 2 24 OUT 2 25 OUT 3A polarity insensitive 26 OUT 3B polarity insensitive Auxiliary Interface 35 TX AUX 37 RX AUX 38 39 GND Main Interface RS232 RS485 Full Duplex RS485 Half Duplex 20 mA C L with INT 30 only 11 15 TX232 TX485 RTX485 12 16 RTS232 TX48...

Page 25: ...tal output 2 positive pin 12 OUT 2 Configurable digital output 2 negative pin 16 OUT 3A Configurable digital output 3 polarity insensitive 17 OUT 3B Configurable digital output 3 polarity insensitive 18 EXT_TRIG PS A External trigger polarity insensitive for PS 19 EXT_TRIG PS B External trigger polarity insensitive for PS 6 IN 2 ENC A Input signal 2 polarity insensitive for Encoder 10 IN 2 ENC B I...

Page 26: ...n the next paragraphs RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring the reader The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 25 pin and 26 pin connector are used for RS232 interface connection depending on the reader model Pin Name Function 2 TX Transmit ...

Page 27: ... Pin Name Function 2 TX485 RS485 output 3 RX485 RS485 input 4 TX485 RS485 output 5 RX485 RS485 input 7 GND_ISO Main signal ground DX6400 7 GND_ISO TX485 2 RX485 3 TX485 4 RX485 5 TX485 TX485 SGND Main Isolated USER INTERFACE RX485 RX485 1 Earth Ground CHASSIS Figure 12 RS485 Full Duplex Interface Connections NOTE For applications that do not use RX485 signals do not leave these lines floating but ...

Page 28: ...EF MULTIPLEXER RTX485 RTX485 1 Earth Ground CHASSIS Figure 14 RS485 Half Duplex Interface Connections Auxiliary Interface The auxiliary serial interface is equipped with RS232 full duplex interface connections The interface type is exclusive and is selectable through the Genius configuration program The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 25 pin and ...

Page 29: ...e main presence sensor When active this input tells the scanner to scan for a code and that decoding can take place The yellow LED Figure C 3 indicates the EXT_TRIG PS is active IN3 and IN4 can be used as the stop signal for the reading phase All inputs are optocoupled polarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit...

Page 30: ... Input Connection using External Power EXTERNAL TRIGGER ENCODER DX6400 A B B A GND V 5V Ground VS Figure 19 NPN Command Input Connection using Scanner Power EXTERNAL DEVICE DX6400 IN3A Vext Ground V 5V Ground V IN4A 5V INREF Vext Figure 20 IN3 IN4 PNP Input Command using External Power 16 ...

Page 31: ...owever the device is no longer electrically isolated The voltage available on the 25 pin or 26 pin I O connector is physically the same as used to power the scanner The electrical features of these inputs are Maximum voltage 30 V Maximum current 10 mA Outputs Three general purpose outputs are available Pin Name Function 8 OUT 1 Configurable digital output 1 positive pin 22 OUT 1 Configurable digit...

Page 32: ...t if one of these outputs is continuously driven the maximum current must not be more than 40 mA although 130 mA may be reached in pulse conditions DX6400 USER INTERFACE Vext 30 Vdc max Figure 22 Output 1 and Output 2 Interface When the load is powered by an external power supply the voltage must be less than 30 V OUT3 has different electrical features since it is a bi directional solid state rela...

Page 33: ...INSTALLATION 2 DX6400 USER INTERFACE Vext 100 Vdc max A B B A Figure 23 Output 3 Interface The command signal is filtered and generates a delay of about 50 µs for OUT1 and OUT2 and 1 ms for OUT3 19 ...

Page 34: ...mitted to the slaves through the cable The internal circuits generating the system signals are externally supplied by means of the VS_I O and REF_I O pins and are isolated from the reader supply voltage The use of these system circuits is not required in all the operating modes see par 2 5 for details Anyway for correct system functioning it is suggested to use Datalogic cables and accessories and...

Page 35: ...build a multi sided or omni station system connecting several readers The DX6400 master usually employs the 9 pin female connector for output connection to the first slave while the 9 pin male connector is terminated by inserting the BTK6000 terminator see par Figure 25 for details If creating a T network configuration it is necessary to use both connectors to create the double branch line of slav...

Page 36: ...ply up to three readers master 2 slaves The following diagrams represent different network terminations using the BTK 6000 terminator In each diagram the terminator is indicated by the element while the figure below shows its electrical circuit in details Figure 27 BTK 6000 Electrical Circuit The diagram below represents the termination of a DX6400 XXX 010 working as master by means of the BTK 600...

Page 37: ...which always works as master and a DX6400 XXX 010 working as a slave reader Fieldbus Master 8 Slave 3 7 5 4 3 5 4 VS_I O REF_I O 9 1 2 8 7 9 1 2 LON A LON B VS GND AWG 16 AWG 16 T male connector female connector CHASSIS CHASSIS Figure 30 DX6400 XXX 010 Master Slave Lonworks Connection The Fieldbus master is internally terminated 2 3 3 Ethernet Connector This connector is only available for DX6400 ...

Page 38: ...cted In order to meet EMC requirements use Eth shielded cable connect the Ethernet interface cable shield to the plant earth ground NOTE The cable shield must be connected to the chassis of both connectors A ferrite type Stewart 28A2029 0A0 may also be applied on the scanner side of the Ethernet cable to reduce electrical noise Ethernet Interface The Ethernet interface NIC can be used for TCP IP c...

Page 39: ...r to the Ethernet Service Guide document provided as reference documentation 2 3 4 Power Supply The supply voltage for correct operation of the scanner must be between 15 and 30 VDC The max power consumption is 24 W including startup current Datalogic strongly recommends a minimum 24 VDC supply voltage when using a master slave configuration Several accessory power supplies are available to power ...

Page 40: ...9 pin male connector 13 25 14 1 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub female 23 20 GND RXAUX TXAUX 21 DX6400 25 13 GND VS 9 pin D sub female GND TX RX P...

Page 41: ... indicated in the following figures are Datalogic products We suggest their use to guarantee the correct system functioning 2 5 1 Point to Point Using a Point to Point layout the data is transmitted on the Main interface as well as on the Auxiliary interface The Main interface can be selected for RS232 or RS485 full duplex communications Two different layouts are available according to the DX6400 ...

Page 42: ... reader The DX6400 Ethernet model is connected to a fieldbus remote Host It can be activated by a signal generated by the remote Host or always be active if working in Automatic operating mode Fieldbus Network CAB 601X C BOX 100 DX6400 Remote Host PG6000 Figure 37 Point to Point for Fieldbus Models 28 ...

Page 43: ...is chain to the host The reading phase of each scanner is independent from the others In Pass Through connections each scanner is provided with its relative External Trigger multi P S Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port for manual code reading capability For the RS232 connections the maximum cable length is 15 m 50 ft The DS4600A sca...

Page 44: ... All messages will be transferred towards the master The master scanner is connected to the Host PC on the main RS232 serial interface through the C BOX 100 20 mA C L can be used if the INT 30 accessory is installed In RS232 Master Slave connections the External Trigger signal is unique to the system single P S NOTE The DX6400 master slave scanner model DX6400 10X 010 only working as Master in an ...

Page 45: ...nsor connected to External Trigger PS input Figure 40 RS232 Master Slave for DX6400 Master Slave Models Remote Host CAB 601X C BOX 100 Fieldbus Network PWR 120 AUX DX6400 Master 2 DS4600A Slave 1 1 P S 2 C BOX 100 DS4600A Slave 2 C BOX 100 1 1 2 Main Serial Interface Auxiliary Serial Interface P S Presence Sensor connected to External Trigger PS input Figure 41 RS232 Master Slave for DX6400 Fieldb...

Page 46: ...DS4600A DS4600A DX6400 PWR 120 CAB 600X C BOX 100 C BOX 100 C BOX 100 MX4000 1 0 31 1 Local Host 1 RS485 HD Main Interface P S Presence Sensor connected to External Trigger PS input Figure 42 Multiplexer for DX6400 Master Slave Models The auxiliary serial interface of the slave scanners can be used to visualize collected data or to configure it using the Genius utility When On Line operating mode ...

Page 47: ...ximum number of DX6400 readers supported also depends on the type of power propagation adopted by the system see the specific power supply installation manual for details Typically the layouts can be divided into Synchronized single P S or Multidata multi P S networks They can be small up to 10 scanners or large more than 10 scanners Contact Datalogic Automation S r l if your network requires a hi...

Page 48: ...internal Lonworks terminator The slave readers are connected together through the local Lonworks connectors Only the 9 pin female connector of the last slave reader must be terminated by the BTK 6000 terminator The presence sensor is connected and powered through the C BOX 100 by the scanner and is unique to the system There is only a single reading phase and a single message from the master reade...

Page 49: ...ast slave must be terminated with the BTK 6000 Master Slave 2 Slave1 C BOX 100 BTK 6000 CAB 610X CAB 610X CAB 60XX PS CAB 610X Encoder Host CAB 610X CAB 610X CAB 63XX BTK 6000 PWR 240 Slave 5 Slave 3 Slave 4 CAB 63XX P S Presence Sensor connected to External Trigger PS input C BOX 100 modified to accept scanner power Encoder connected to IN2 ENC input Figure 44 Small Synchronized Network with more...

Page 50: ...pply junction box For DX6400 scanners a single branch connector provides Lonworks communications between the scanners and the SC6000 unit Power is distributed evenly by connecting groups of up to 4 Slave scanners through CAB 63XX cables The last scanner on the line requires a Termination connector The allowed maximum bus length is 130 m External devices such as a presence sensor and an encoder are...

Page 51: ...its own to the Local Host through its C BOX 100 The following image shows a system consisting of five readers which are all connected together using CAB 611X cables and each scanner is individually powered by PG6000 through C BOX 100 C BOX 100 C BOX 100 C BOX 100 C BOX 100 C BOX 100 Host P S P S P S P S P S PG6000 PG6000 PG6000 PG6000 PG6000 CAB 611X CAB 611X CAB 611X CAB 611X No power No power No...

Page 52: ...ted together through the local Lonworks connectors Only the 9 pin female connector of the last slave reader must be terminated by the BTK 6000 terminator The example below shows a system powered by the PWR 240 where multiple slaves are connected through CAB 63XX power cable The master and all slaves are connected together through the CAB 610X cables The same network layouts are available as for th...

Page 53: ...ocus is adjusted in software for a given installation and its position is stored in the scanner decoder This function is similar to the focus adjustment available for the DS6300 scanner with the great difference that the adjustment is performed via software through the Genius tool and not through the physical adjustment of an external screw Figure 48 Flash Fixed Mode 2 6 2 Continuous Mode In Conti...

Page 54: ...e 2 6 4 D FLASH Mode In D Flash mode the focus position can be set depending on the measured distance Dn in the figure below between the scanner and the scanned object This is the most innovative and flexible function that makes different software implementations possible The D FLASH development has been based on the minimum distance detected Thus it can apply to the widest variety of applications...

Page 55: ...ails 2 7 1 Internal Net This submenu can be used as an alternative to configuration through Genius to assign the DX6400 scanner within a master slave network It allows defining the scanner function slave master within the network and if configured as Slave its address To enter the Internal Net submenu and configure the scanner follow the given procedure 1 Press and hold both the up arrow and down ...

Page 56: ...anner follow the given procedure 1 Press and hold both the up arrow and down arrow keys for about 2 seconds to enter the Main menu 2 Use the up arrow or down arrow key to select the Test Mode item then press the ENT enter key to confirm The reader enters Test Mode 3 Press the up arrow key to exit the Test Mode 4 Use the up arrow and down arrow key to select the Exit item then press the ENT enter k...

Page 57: ...indows 98 2000 NT or XP 2 Insert the Genius CD ROM 3 Wait for the CD to autorun and follow the installation procedure 3 2 GUIDE TO RAPID CONFIGURATION 3 2 1 Wizard for Quick Reader Setup After installing the Genius software program see par 3 1 the following window appears asking the user to choose the desired configuration level Figure 52 Genius Wizard Opening Window The Wizard option is advised t...

Page 58: ...is not available when DX6400 works as Slave Figure 54 Test Mode Selection This operating mode causes the reader to be continuously activated allowing to verify its reading features and its reading position with respect to the barcode For this reason it is particularly advised during the installation phase of the reader After 100 scan the values relative to an internal counter and the decoded code ...

Page 59: ... characters are transmitted on the serial interface Otherwise a no read message is sent Automatic Operating Mode Figure 56 Automatic Mode Selection This operating mode does not require the connection to an external Presence Sensor When working in this mode the reader is continuously scanning while the reading phase is activated each time a barcode enters the reading zone The reader stops reading a...

Page 60: ...nition and physical identification of a specific slave within network updates configuration to a file and makes it ready to be sent to the Master Known Slave Addresses Express Network Setup automatically performs all the operations of the Network Wizard apart from the physical identification of a specific slave scanner NOTE The Network Setup procedure as described requires Genius software version ...

Page 61: ... By repeatedly clicking the icon this area will be displayed or hidden Figure 58 Cluster Configuration Each scanner of the cluster is indicated by the following graphical objects check box allowing to select deselect a specific scanner to perform the desired operations i e program downloading icon representing the scanner status a label reporting information transmitted by the scanner when connect...

Page 62: ...anner default labels through the Express Network Setup Express Network Setup Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 3 2 3 for alternative address assignment methods Once all addresses have been assigned the Express Network Setup is to be used when all scanner addresses and lab...

Page 63: ...ing procedure of the current network All slave scanners found will be represented in the Current Devices area Then select the desired slave scanner from the Current Devices area and click on the icon or drag and drop to transfer it to the Requested Devices area where your network customization is defined The following dialog box will appear allowing if necessary to change the slave address Availab...

Page 64: ...e scanner corresponding to the one selected in particular in Network Wizard the icon corresponding to the selected slave scanner starts blinking red in the Physical Network all slave scanner lasers turn off except the one of the selected scanner which turns on 3 If desired select the transferred added slave scanner within the Requested Devices area and click on the icon to customize the scanner la...

Page 65: ...starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer Figure 59 Genius Parameter Explorer Window The procedure for setting the scanner p...

Page 66: ... Code Position 255 Check Digit Disabled unchecked Decoding Safety 1 Decoding Severity 3 Match String Rule Match Pattern Match String Empty Match Direction Rule Disable Code Label Settings 2 Code Symbology Code 39 Label Length Variable Minimum Label Length 1 Maximum Label Length 60 Min Code Position 0 Max Code Position 255 Check Digit Disabled unchecked Decoding Safety 1 Decoding Severity 3 Match S...

Page 67: ... Flash Flash Mode Fixed Fixed Distance 60 PackTrack Calibration Direction 0 Forward PS Offset 0 Data Communication Settings Host Application Protocol Type Standard Data Format Header TX Start With data Termination After No Read Message Enabled checked Message Tx Trigger Selection On Decoding Format Type Standard Tx Max Delay After Phase Off Disabled Code Identifier Disabled Parameters Header Strin...

Page 68: ...evel Overridden by Op Mode Active Closed Input 3 Active Level Overridden by Op Mode Active Closed Input 4 Active Level Overridden by Op Mode Active Closed Output 1 Line State Normally Open Activation Event Complete Read Alternative Activation Event Multiple Read Deactivation Event Timeout Alternative Deactivation Event None Deactivation Timeout ms 50 Output 2 Line State Normally Open Activation Ev...

Page 69: ...ter Default Setting System Information Section User Information Section End User Name Empty Device Name Empty Line Name Empty Diagnostics PackTrack Debug Message Tx Disabled unchecked Enable Unchecked Statistics Disabled unchecked 55 ...

Page 70: ...elf the DX6400 is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 61 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code The alignment is performed by calculating the time difference from one partial scan to another using...

Page 71: ...n the tables in par 4 4 which guarantee omni directional reading for your application Conveyor Laser Beams α2 α2 OK OK OK OK OK α1 α1 OK OK OK OK OK Figure 64 Omni Directional Reading with α Max 4 2 PACKTRACK PackTrack is a patented operating mode for Datalogic Omni Directional Reading Stations used to read and correctly assign codes read on different packs when placed in the scanner Reading Area ...

Page 72: ...th thumb X axis forefinger Y axis middle finger Z axis where the X axis coincides with the PS line the Y axis coincides with the conveyor direction and the Z axis is oriented upwards from the conveyor see figure below This coordinate system is absolute for the reading station i e is valid for all the scanners independently from their position or orientation with respect to the conveyor The arrows ...

Page 73: ...is already made at the factory and it is not recommended to overwrite it By means of the Genius software tool SPY the user can set the Direction and PS Offset parameters Select the SPY option from the Tools menu or click on the related icon on the Genius toolbar to open the following dialog box Note When selecting a slave scanner through the Master click on the slave in the Devices window then cli...

Page 74: ...69 Selecting PackTrack Calibration Option The following window will open Figure 70 PackTrack Calibration Window Set the PS Offset and Direction parameters Scanner Direction The different scanner orientations are illustrated in the following figures Top View Conveyor Direction DX6400 Scanner Direction 0 Forward 60 ...

Page 75: ...READING FEATURES 4 Top View Conveyor Direction DX6400 Scanner Direction 90 Top View Conveyor Direction DX6400 Scanner Direction 180 Reverse Top View Conveyor Direction DX6400 Scanner Direction 270 61 ...

Page 76: ...tion To overwrite the factory scanner calibration follow the procedure below for Leg 1 1 Place the code at the desired position on the laser beam Position 1 2 Measure the X Y and Z coordinates relative to the center of the code and enter them into the corresponding edit boxes 3 Press the Calibrate button for Position 1 to start the calibration 4 Repeat the same procedure for Position 2 and Positio...

Page 77: ... sec 600 scans on each leg Refer to the diagrams in par 4 5 for further details on the reading features These diagrams are taken on various resolution sample codes at a 25 C ambient temperature depending on the conditions listed under each diagram If standard models do not satisfy specific requirements contact your nearest Datalogic distributor supplying code samples to obtain complete information...

Page 78: ... 26 Code 39 Code Resolution mm 1 00 28 29 30 31 32 34 Table 2 Minimum Code Height for Omnidirectional Reading mm Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 38 10 12 14 16 18 20 0 50 12 13 16 18 20 22 0 60 14 15 17 19 21 24 Code 128 Ean 128 Code Resolution mm 1 00 22 23 24 26 28 30 Table 3 Minimum Code Height for Omnidirectional Reading mm Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 38 16 18 20 22 24 26 0 5...

Page 79: ...ions with barcode density of 0 38 mm 15 mils in cm cm 20 40 10 30 10 0 10 20 30 10 0 40 0 20 60 0 50 60 70 80 40 30 90 100 110 50 120 130 140 150 160 170 180 70 40 z x Figure 73 DX6400 Reading Diagram 0 38 mm 15 mils Note x 0 and z 0 correspond to the edge of the DX6400 scanner as shown in the figure above CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 65 ...

Page 80: ... density of 0 50 mm 20 mils in in cm cm 20 40 10 30 10 0 10 20 30 10 0 40 0 20 60 0 50 60 70 80 40 30 90 100 110 50 120 130 140 150 160 170 180 70 40 z x Figure 74 DX6400 Reading Diagram 0 50 mm 20 mils Note x 0 and z 0 correspond to the edge of the DX6400 scanner as shown in the figure above CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 66 ...

Page 81: ...k The ASR procedure is principally used for PackTrack configurations since it restores the PackTrack calibration from the slave scanner to be substituted to the new scanner The Master must be prepared at the time of installation in order for this procedure to work correctly 5 2 1 ASR Network Configuration 1 On the Master scanner check the Modify Backup Lon Slave Scanner Configuration parameter in ...

Page 82: ...er with a new one default settings 3 Power up the system and wait for initialization Master 1 Load the saved configuration from file ddc to the new Master 2 Power down the entire system 3 Replace the Master scanner with the new one 4 Power up the system and wait for initialization NOTE The ASR works only if both the Master and Slave devices have software 6 40 or later 68 ...

Page 83: ... activates Check carefully if you are referring to the 25 26 pin connector or to the C BOX 100 spring clamp connectors Is sensor connected to EXT TRIG PS input Is power supplied to photo sensor Is power supplied to one out of the two EXT TRIG PS NPN output Is one out of the two EXT TRIG PS grounded PNP output Are the photo sensor LEDs if any working correctly Is the sensor reflector system aligned...

Page 84: ...included with the product If working in PackTrack mode verify that the coordinates in particular the Y axis are correct Communication the device is not transmitting anything to the host Is serial cable connected Is correct wiring respected If using MAIN RS232 or RS485 interface is the reference ground connected to proper SGND Main Isolated also referred to as GND_ISO Be careful that it is not comp...

Page 85: ...The device serial number is printed on the device identification label that is affixed to the reader Figure A 2 The serial number is also displayed when connecting the device through the Genius program Serial numbers consist of 9 characters one letter 2 numbers another letter followed by 5 numbers 71 ...

Page 86: ...nal Trigger 1 3 auxiliary digital inputs optocoupled NPN or PNP Outputs 3 software programmable digital outputs optocoupled OPTICAL FEATURES Light receiver Avalanche photodiode Wavelength 630 to 680 nm Safety class Class 2 EN60825 1 Class II CDRH Light source Up to 2 semiconductor laser diodes Laser control Security system to turn laser off in case of motor slow down READING FEATURES Scan rate up ...

Page 87: ...ck Configuration modes Genius utility program Parameter storage Non volatile internal FLASH ENVIRONMENTAL FEATURES Operating temperature 0 to 40 C 32 to 104 F Storage temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Ambient light immunity 10000 lux Vibration resistance 14 mm 2 to 10 Hz IEC 68 2 6 test FC 1 5 mm 13 to 55 Hz 2 hours on each axis 2 g 70 to 200 Hz Shock resistance IEC 68 2...

Page 88: ...E provides useful information on label position and object shape elaborated during the barcode reading phase This innovative technology identifies the area in which the code is located and measures the code distance from the scanner CDRH Center for Devices and Radiological Health This organization a service of the Food and Drug Administration is responsible for the safety regulations governing acc...

Page 89: ...s 6 sided reading systems when it is impossible to detect the real position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Position The position of a scanner or light source in relation...

Page 90: ... to change the orientation of the connector panel while the laser window remains in the desired position Symbol A combination of characters including start stop and checksum characters as required that form a complete scannable barcode Trigger Signal A signal typically provided by a photoelectric sensor or proximity switch which informs the scanner of the presence of an object within its reading z...

Page 91: ... xii I Indicators 3 Inputs 15 Installation 5 Interfaces Auxiliary 14 Ethernet 24 Lonworks 21 Main RS232 12 Main RS485 Full Duplex 13 Main RS485 Half Duplex 14 Internal Net 41 K Keypad and Display 41 L Large Synchronized Network 36 Laser Safety vi LEDs 3 M Mounting the Scanner 6 Mounting with Accessories 8 Multidata Network 37 N Net Autoset 48 Network Setup 46 Network Termination 21 Network Wizard ...

Page 92: ...upport v Small Synchronized Network 34 Software Configuration 43 T Technical Features 72 Test Mode Using Keypad 42 Troubleshooting 69 Typical Layouts 27 Fieldbus Network 38 Local Lonworks Network 33 Multiplexer 32 Pass Through 29 Point to Point 27 RS232 Master Slave 30 W WEEE Compliance viii 78 ...

Page 93: ...res relative à la compatibilité électromagnétique et à la sécurité des produits Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Verträglichkeit und Produktsicherheit entsprechen Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad electromagnética y las Medidas de seguridad relativas al producto Questa dichiarazione è basat...

Page 94: ...www automation datalogic com ...

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Datalogic DX6400, Reference Manual

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