Bushtec Quantum GL Owner'S Manual Download

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Owners Manual

for

♦

Turbo+2

♦

Roadstar

♦

Quantum Sport

♦

Quantum “GL”

Bushtec Mfg. & Sales, Inc.
P.O. Box 459 * 180 Mt. Paran Rd.
Jacksboro, TN 37757
(423) 562-9900 * (423) 562-9911 Fax

www.bushtec.com * [email protected]

Summary of Contents for Quantum GL

Page 1: ...Owners Manual for Turbo 2 Roadstar Quantum Sport Quantum GL Bushtec Mfg Sales Inc P O Box 459 180 Mt Paran Rd Jacksboro TN 37757 423 562 9900 423 562 9911 Fax www bushtec com Bushtec aol com ...

Page 2: ...nsion Operation 16 7 Tongue Stand Mounting Operation 17 8 Cooler Pacakge Mounting Operation 17 9 Garment Bag or Accessory Lid Bag 19 10 Stone Protector Bra Removal Installation 19 11 Luggage Rack Lid Mounted 20 12 Interior Light 20 13 Wire Harness Color Codes 20 14 Specifications 21 15 Certification Label Location VIN 21 16 Lighting and Access 22 17 Heim Joint Adjustment Replacement 23 18 General ...

Page 3: ...shtec Manufacturing Sales Inc To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 or go to http www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar STEPS FOR DETERMINING CORRECT LOAD LIMIT 1 Locate the statement Th...

Page 4: ...ke changes in design and specifications and or to make additions to or improvements in its products without imposing any obligations upon itself to install them on products previously manufactured This owner s manual contains information applicable to newly constructed Bushtec Performance Sport Trailers procedures hitches parts and accessories pertaining thereto It is designed as a tool for inform...

Page 5: ...PERATION INSTRUCTIONS ASSOCIATED WITH THIS TRAILER C POSTED SPEED AND ROAD CONDITION WARNINGS D SAFE RIDING PRACTICES AND PROCEDURES WILL FURTHER INCREASE THE RISK OF INJURY OR DEATH TO OPERATOR AND PASSENGER We are aware of no current state or federal guidelines for pulling a trailer with a motorcycle We suggest when pulling and loading a trailer that you do not exceed the manufacturers Gross Veh...

Page 6: ...d load at the ball or coupler This weighing exercise must allow that the coupler is at the installed or operational height to determine the actual tongue weight during use Loading of cargo is a major function in determining tongue weight Load placement and distribution must be executed carefully and thoughtfully with added consideration given to additional weight in and on accessory items such as ...

Page 7: ...and check NOTE Lock must be unlocked in order to open the lid on Turbo 2 model It is possible to lock the keys in the trailer Check that you have your keys before closing the lid ROADSTAR To Open Push downward on the lid handle while pushing the lock button in While the lock button remains fully depressed lift upward on the lid To Close DO NOT SLAM The latch features a two stage rotary mechanism C...

Page 8: ...f your hands over the feet of the wing NOT the middle of the wing Push down firmly until the second stage engages which will click The lid should have no movement and should not be able to be lifted open when the latch is properly closed To Lock Insert key into keyhole and rotate Check paddle CAUTION If the Quantum is equipped with the aerowing option DO NOT push down on the center of the wing Pus...

Page 9: ...ring harness preferably run the harness over the top of the chassis neck Secure the safety chain to the safety chain mount Check all connections for completeness NOTE The heim joint must be approximately perpendicular to the hitch pin or the lock will not seat properly If the lock does not seat rotate the heim joint so that it is perpendicular to the pin CAUTION Failure to use the supplied rubber ...

Page 10: ...ACH USE AFTER 50 MILES AFTER 500 1000 MILES AT 2500 AND EVERY 2500 MILES REMOVAL FROM STORAGE MISC COUPLER CONDITION X X X GENERAL HARDWARE INSPECTION X X X LUBRICATE HEIM JOINT X X LUBRICATE 360 DEGREE SWIVEL X X LUBRICATE SUSPENSION COLLARS X X CHECK TIRE PRESSURE AND WEAR X X X TONGUE HARDWARE X X X WHEEL SERVICE X COUPLER CONDITION Check that the captured ball in the front of the heim joint mo...

Page 11: ... Turn the captured ball while lubricating Inspect the heim joint for wear that the captured ball is free and that the heim is not bent NOTE The zerk fitting in the heim joint is NOT equipped with a check ball Upon removal of the grease gun grease may backflow out of the zerk fitting Allow to purge and wipe off excess CAUTION The heim joint can be bent if the captured ball is forced to travel beyon...

Page 12: ...e DuPont Multi Use with Teflonor Dri Slide are preferred lubricants Super Lube is available from BUSHTEC NOTE Do not use any type of wheel bearing or lithium grease chain lube or WD 40 for suspension lubrication These lubricants will attract dirt and because of their viscosity will not allow the suspension to operate properly TIRE PRESSURE TOOLS REQUIRED Calibrated Tire Gauge Adjust 3 00x16 tires ...

Page 13: ... axle nut from the spindle using a 15 16 inch wrench 3 Lift trailer and pull out on hub to remove wheel 4 Inspect integrity of wheel bearings by placing one finger into each bearing lift wheel and spin If any binding grinding or looseness is detected the bearing needs to be replaced 5 Clean the spindle threads with a wire brush to remove old Threadlock 6 Place a light coat of good quality automoti...

Page 14: ...he wheel and attempt to move it in and out to check for lateral play If the wheel exhibits lateral play the axle nut is too loose WARNING DO NOT APPLY EXCESS PRELOAD EXCESS TORQUE WILL RESULT IN WHEEL BEARING FAILURE THE WHEEL MUST NEVER HAVE ANY LATERAL MOVEMENT 10 Reinstall hub covers Refer to section regarding hub cover for installation instructions according to wheel type NOTE Bushtec uses a s...

Page 15: ...sing 3 16 Allen wrench loosen the single Allen head set screw until almost removed from hub cover Pull hub cover off of wheel hub Installation Check that the setscrew does not protrude inside hub cover Place hub cover over hub of wheel and push on until fully seated against hub face Using the 3 16 Allen wrench tighten the single Allen head set screw until snug against the hub of the wheel CAUTION ...

Page 16: ...2 models equipped with the Aerowing aerodynamic lid wing proper alignment is achieved when the wheels are slightly cambered out at the top to account for downforce generated by the Aerowing at speed 2 4 degrees Top pair shows positive camber Center pair shows correct neutral camber Bottom pair shows negative camber CAUTION The BUSHTEC air suspension is a high pressure low volume system and should ...

Page 17: ...er can be attached to the motorcycle while on the centerstand and the tongue stand down Operation To stow the tongue stand pull downward on the leg until the pin is clear of the notch and push backward until the pin engages the notch at the upper rear To deploy the stand pull the leg toward the back of the trailer until the pin clears the rear notch and fold the leg downward until the pin engages ...

Page 18: ...clearance is achieved CAUTION The cooler and the lid cannot be opened at the same time on some Turbo trailers CAUTION When backing the motorcycle with the trailer attached it is possible to jackknife and cause the cooler to make contact with the rear end of the motorcycle Have someone watch the back of the motorcycle during these operations Cooler Operation To open the cooler lift the top skirt ov...

Page 19: ...HE DOT on the face The locking snap is installed bottom first and removed top first ROADSTAR LID BAG The Roadstar Lid Bag is secured to the steel lid frame via snaps on the lid bag around its perimeter All of these snaps are standard snaps 10 REMOVAL AND INSTALLATION OF STONE PROTECTOR BRA TURBO 2 AND ROADSTAR These models each have 2 locking snaps one on each side of the bra The locking snap is i...

Page 20: ...ed into the running lights on the motorcycle This way if the light is left on but the ignition is turned off the light will go off The light can be hooked to the accessory terminal or directly to the battery but must be fused and adds opportunity for battery drain if the light is left on CAUTION The interior light should be turned off when not in use to avoid unnecessary battery discharge WARNING ...

Page 21: ...ints Dimensions at widest exterior points NOTE Specifications are subject to change at any time without prior notice 15 CERTIFICATION LABEL LOCATION Every Bushtec trailer is assigned its own unique WMI compliant VIN number which is located on a Certification label on the trailer chassis The VIN tag is located on the chassis neck under the nose of the body and can be viewed from the left side of th...

Page 22: ...ocations and color codes TAILLIGHT TURNSIGNAL BULB REPLACEMENT TURBO 2 Taillight and turnsignal From the outside of the trailer using a Phillips head screw driver loosen and remove the screws that hold the corresponding lens in place to access the bulb ROADSTAR Taillight and turnsignal From the outside of the trailer using a Phillips head screw driver loosen and remove the screws that hold the cor...

Page 23: ... of the heim joint 1 Using the 7 8 inch wrench hold the heim joint in place while turning the jam nut with the 15 16 inch wrench the nut between the heim joint and the tongue clockwise until it stops rotation Now turn the heim joint counterclockwise Completely remove the heim joint from the threaded shaft 2 Clean the exposed threads with a wire brush to remove Threadlock and debris 3 Apply 2 to 3 ...

Page 24: ...the wing as a lifting or pushing point for opening and closure of the lid CAUTION Do not lift or push on the wing assemblies except as noted This will result in cracking of the fiberglass 19 GENERAL FINISH CARE Proper care of your Bushtec s finish will lead to years trouble free service and keep it looking its best There are a number of high quality care products for paint available During the fir...

Page 25: ...d below which will be strictly applied If the trailer is rented or used for commercial hauling this Limited Warranty is null and void All warranties are limited to the trailer production bearing the WMI prefix of 49K as the first three VIN number digits YOU MUST SEND USTHE WARRANTY REGISTRATION CARD WITH YOUR SIGNATURE In order to validate this Limited Warranty the warranty registration card signe...

Page 26: ...or nature or if the trailer has been subjected to negligence accident abuse misuse neglect or overload or has been repaired or altered without prior written consent of Bushtec Manufacturing Sales Inc Normal wear items including but not limited to struts air shocks lights bearings and tires will not be replaced due to wear TRANSPORTATION COSTS EXCLUDED Transportation of any trailer to and or from y...

Page 27: ...l purchaser of the trailer and are limited to the trailer production bearing the WMI prefix of 49K as the first three VIN number digits No person agent dealer or distributor may make commitments of behalf of the manufacturer with respect to warranty obligations DISCLAIMERS THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND REPRESENTATIONS BUSHTEC MANUFACTURING SALES INC MAKES N...

Page 28: ...ited Warranty You must at your expense deliver mail or ship the product together with a copy of the original Bill of Sale and this Limited Warranty Statement as proof of warranty coverage to the company s location ANY DEFECTIVE PARTS MUST BE REUTRNED TO BUSHTEC MANUFACTURING SALES INC WITHIN 30 DAYS FROM DATE OF APPROVAL TO QUALIFY FOR REPLACEMENT 6 Bushtec Manufacturing Sales Inc will not reimbur...

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